2016 Volume 56 Issue 3 Pages 378-384
Effects of additional elements of Cr and Ni in iron on hydrogen absorption behavior have been investigated by means of conventional electrochemical hydrogen permeation test. Empirical transient curve of hydrogen permeation current density was agreed with theoretical one on the basis of Fick’s second law with a fixed hydrogen concentration at the hydrogen absorption surface, C0, at any time. The fact suggests quasi-equilibrium condition to the absorption-desorption reaction of hydrogen at the surface, and that correlation between C0 and hydrogen absorption rate. As an analytical result of the transient, a diffusion coefficient decreased with an increase in a content of additional elements, and the decrement was enhanced much more by Cr than by Ni. C0 was almost proportional to a square root of the cathodic current density at the hydrogen absorption surface for any specimens. The slope increased with an increase in a content of the additional elements, and the increment was enhanced much more by Cr than by Ni. There was a correlation between the slope and the diffusion coefficient, and the correlation suggested that the additional elements of Cr and Ni attract hydrogen. In addition, the attraction effect of Cr was much more than that of Ni. Under anodic potential region, the effect of additional element on C0 was not clearly obtained in the solution of pH 2, but it is found that C0 of the Cr-added steel was larger and that of the Ni-added steel was smaller than that of Fe in the solution of pH 6.
High strength steels have been desired from the viewpoints of energy-saving, material-saving, environment conservation, safety of structures, and so on. However, it is well known that the steels with higher strength suffer hydrogen embrittlement (HE) when corrosion takes place to the steels employed in humid conditions.1) The phenomena have been recognized for more than many years, and a lot of researches have been conducted to understand the mechanism and to propose the methods for protection to HE.2,3,4) Most of the researches have focused on the control of microstructure of the steel5) and on the comprehension of diffusion kinetics of hydrogen in the steel.6) However, quite few approaches to prevent HE were conducted from absorption reaction of hydrogen into the steel. Understanding of hydrogen absorption process is also very important to suppress susceptibility of HE, and leads to possibility of discover the ‘hydrogen-passive’ surface that prevents hydrogen absorption into the steel to avoid HE without any microstructural control. From the point of view, The Iron and Steel Institute of Japan has established the study group named ‘Comprehensive Understanding of Hydrogen-Passive Surface on Steels for Prevention of Hydrogen Embrittlement’ since 2013.7,8,9,10) Our research has been conducted in the study group, and tried to understand the role of additional elements in the steel to hydrogen absorption reaction rate. The present research aimed to recognize the effects of additional elements of Cr and Ni and their content in Fe on hydrogen absorption reaction rate by means of conventional hydrogen permeation test.
Materials used in this research were Fe, Fe-1Cr, Fe-3Cr, Fe-1Ni and Fe-3Ni (numerical: mass%). Their chemical compositions were summarized in Table 1. The material sheets were cut into 40 mm×40 mm for specimens subjected to a conventional hydrogen permeation test. The surface of the specimen was then mechanically polished by emery papers to #6/0 (corresponding to #1200).
Specimen | C | Si | Mn | Cu | Ni | Cr | Al | Ti | V |
---|---|---|---|---|---|---|---|---|---|
Fe-1Ni | 0.001 | <0.003 | 0.01 | <0.01 | 0.98 | <0.01 | <0.01 | <0.01 | <0.01 |
Fe-3Ni | 0.001 | <0.003 | 0.01 | <0.01 | 3.02 | <0.01 | <0.01 | <0.01 | <0.01 |
Fe-1Cr | 0.005 | <0.003 | 0.07 | <0.01 | <0.01 | 1.01 | <0.01 | <0.01 | <0.01 |
Fe-3Cr | 0.006 | <0.003 | 0.05 | <0.01 | <0.01 | 3.05 | <0.01 | <0.01 | <0.01 |
In order to remove deformed layer on the specimen surface introduced by machining and grinding, electrolytic polishing was conducted to the specimen. H3PO4 (concentration: 85 mass%) and H2SO4 (concentration: 95 mass%) were mixed by 75 and 25 vol%, respectively, to prepare the polishing solution. Conditions of the electrolytic polishing were as follows; a solution temperature is 298 K, an applied potential is 1.5 VAg/AgCl and a polishing time is 84.6 ks. After the polishing, the specimen surface was removed by about 50 μm. A thickness of the specimen was accurately measured by a micrometer.
Electrolytic plating of Ni was then conducted to the specimen as described below. Watt bath (NiSO4·6H2O: 250 kg·m−3, NiCl·6H2O: 45 kg·m−3, H3BO3: 40 kg·m−3) at 333 K was employed for the plating. One side of the specimen surface was fully covered with a polytetrafluoroethylene tape, and a current density of 10 A·m−2 was applied to the specimen for 420 s in the bath. Thereafter, Ni layer of about 15 nm thick was deposited on the specimen after the report by Yoshizawa et al.11)
2.2. Electrochemical Hydrogen Permeation TestIn the hydrogen permeation test, a Devanathan-Stachursky type cell12) was employed. Schematic illustration of the cell is shown in Fig. 1. The specimen was set between two cells. The cell contacting to the bare iron surface was the hydrogen absorption cell, in which an acidic or a neutral solutions was introduced. The acidic solution was H2SO4 aqueous solution of pH 2, and the neutral solution was 0.01 kmol·m−3 Na2SO4 aqueous solution of about pH 6. The other cell contacting to the Ni-plated iron surface was the hydrogen detection cell, in which a 0.1 kmol·m−3 NaOH solution was introduced. All of the solutions were deaerated by N2 gas before 1.8 ks and during the test. In each cell, an Ag/AgCl reference electrode and a Pt counter electrode was equipped, and a dual potentiostat (PS-12, Toho Tech. Res. Co.) was connected to them.
Schematic illustration of the apparatus for electrochemical hydrogen permeation test.
Procedure of the test was described as follows: The specimen was set between the two cells, and the NaOH solution was introduced to the hydrogen detection cell. After the solution was deaerated for 1.8 ks, a passivation potential of 0 VAg/AgCl was applied to the Ni-plated surface. A passivation current density reached 0.2 mA·m−2, and then the acidic or the neutral solution was introduced to the hydrogen absorption cell. After a corrosion potential of the hydrogen absorption surface and a current density of the Ni-plated specimen surface were stable, the hydrogen permeation test started by applying a given potential to the hydrogen absorption surface. A hydrogen permeation current density, iH, was calculated by a hydrogen detection current density subtracted by a steady passivation current density of Ni-plated surface.
2.3. Analysis of the Hydrogen Permeation Current DensityThe change in iH with the permeation time was analyzed to obtain a diffusion coefficient of hydrogen, D, in the steel and a hydrogen concentration of the surface at hydrogen absorption side, C0. The empirical iH transient fitted to the theoretical curve on the basis of Fick’s second law in the one-dimension mode,
(1) |
(2) |
(3) |
(4) |
(5) |
Since the iH transient in the permeation test fitted to the theoretical curve on the basis of Fick’s second law, values of D in the five materials were obtained by Eq. (4). The value of D for each specimen was obtained by applying a few of cathodic potentials to the hydrogen absorption surface, and an average value was calculated. These coefficients were plotted against a content of Ni and Cr, and shown in Fig. 2. In addition, the data obtained by the other researchers13,14,15) were plotted in the figure. The figure indicated that the present values were almost involved in the line of the data obtained by the other researchers, and then confirmed that the present transient of iH was validly measured. Moreover, it was found that D decreased with an increase in a content of each additional element, and the decrement of D was enhanced more by Cr than by Ni.
Effects of a kind and a content of additional elements of Cr and Ni on diffusion coefficient of hydrogen.
From the hydrogen permeation test, polarization curves for the hydrogen absorption surface were obtained, and the results were shown in Fig. 3. Figures 3(a) and 3(b) were for Cr- and Ni-added steels, respectively. In addition, gray and black marks indicate for the hydrogen absorption solutions of pH 2 and 6, respectively. In the cathodic potential region, a content of the additional elements of Cr and Ni showed almost no effect on the cathodic current density indicating reduction of proton to hydrogen. This fact suggests that the additional elements have no effect on enhancement or suppression of hydrogen generation reaction. The cathodic current density was larger in the solution of pH 2 than that of pH 6 because proton was the main source of the cathodic reaction.
Polarization curves of the hydrogen absorption surfaces for (a) Cr- and (b) Ni-added steels.
From the same test, correlation between C0 and a potential applied to the hydrogen absorption surface was obtained. The results were shown in Fig. 4. Differences between Figs. 4(a) and 4(b) and between gray and black marks in the figures are the same as that for Fig. 3. It is obvious in the figures that a larger C0 was obtained when a lower cathodic potential was applied to the specimen surface. Now, the results tested in the solution of pH 6 (black marks) were focused. In the cathodic potential region for the Cr-added steel (Fig. 4(a)), C0 increased with an increase in a Cr content. On the other hand, C0 seemed to be almost independent of a Ni content in the cathodic potential region for the Ni-added steel (Fig. 4(b)). The results tested in the solution of pH 2 (gray marks) exhibited almost no remarkable change in C0 with the contents of Cr or Ni.
Effect of applied potential on hydrogen concentration at the hydrogen absorption surface, C0, of (a) Cr- and (b) Ni-added steels.
The polarization curves of the hydrogen absorption surface, as shown Fig. 3, also indicated that anodic current density was almost independent of a kind and a content of the additional element in the anodic potential region. Therefore, active dissolution process of the steels is considered to be independent of a kind and a content of the additional element.
Figure 4 exhibited that C0 in the anodic potential region was dependent on a kind of the additional element and solution pH. In the case of pH 2, C0 was smaller when more positive potential was applied to the specimen, but C0 was still measured and its decrement became mild in the anodic potential region. The curves of the specimens with different kinds and contents of the additional elements were almost the same each other. In the case of pH 6, however, C0 of the Cr-added steel was a larger when more positive potential was applied to the specimen, in spite that the anodic current density was observed in Fig. 3. In addition, C0 achieved the value in the solution of pH 2. C0 of the Ni-added steel was similar to or less than Fe, and almost independent of the applied anodic potential.
So far, the chemical process during the hydrogen permeation test including the evolution and the absorption reactions of hydrogen has been considered as below: Proton or water molecular changes to ad-atom of hydrogen on the hydrogen absorption surface at a cathodic potential by discharge reactions;
(6) |
(7) |
(8) |
(9) |
(10) |
As mentioned above, the hydrogen permeation test exhibited that the empirical iH transient was good agreement with the theoretical one calculated by Eqs. (1), (2), (3) of Fick’s law with the conditions. The fact strongly indicates that the permeation process always takes place under the boundary condition of Eq. (3), in other words, C0 achieves the concentration which is determined by the applied potential and the solution conditions in a relatively short time and sustains during the test.16) In this research, it is desired that a maximum value of the hydrogen absorption rate for Eq. (10) is obtained, and it seems that iH(t=∞) represents a hydrogen absorption rate. However, iH(t=∞) is not a sufficient index for evaluating hydrogen absorption rate because the initial hydrogen absorption rate is considered to be quite larger than iH(t=∞), and iH(t=∞) changes with a specimen thickness.
Rapid achievement of C0 fixed by the applied potential and the solution conditions in the permeation test are able to presume quasi-equilibrium state of the hydrogen absorption-desorption reaction for the steel relating to Eq. (10). This quasi-equilibrium state provides that a reaction rate of hydrogen absorption, vab, is the same as that of hydrogen desorption, vde. In the case that the both rates can express the first order against hydrogen concentration, that is,
(11) |
(12) |
(13) |
A cathodic current density on the hydrogen absorption surface, ic, defines generally as follows,
(14) |
Iyer et al. analyzed the hydrogen permeation data to derive a relation between ic and iH(t=∞).18) They assumed the following situations for the hydrogen generation and its absorption. (i) Hydrogen discharge involves only a single electron transfer reaction (Eq. (6)). (ii) An over voltage is sufficient to hydrogen discharge and the recombination step is not rate-determining, so that the backward reaction of Eq. (6) can be neglected. (iii) Langmuir conditions are satisfied for the surface coverage of adsorbed hydrogen. (iv) Hydrogen evolution occurs only by the chemical recombination reaction (Eq. (8)). (v) Intermediate absorption-desorption reaction of Eq. (10) is in local equilibrium state. (vi) Permeation flux, iH, is satisfied by Eqs. (1), (2), (3). (vii) ic in steady state is a sum of iH(t=∞) and ir, where ir is the current density corresponding to a rate of hydrogen recombination reaction (Fig. (8)). (viii) The net rate of hydrogen absorption (iH) is a difference between absorption rate and desorption rate of hydrogen. From the assumptions, the following formulae were lead in the steady state;
(ii): Eq. (14)
(15) |
(16) |
(17) |
(18) |
(19) |
(20) |
Correlation between C0 and a square root of cathodic current density, ic, of (a) Cr- and (b) Ni-added steels tested in the solution of pH 6.
Correlation between the content of the additional elements and the slope of the linear line shown in Fig. 5.
The behavior of absorption-desorption of hydrogen depending on a kind and a content of the additional elements seems to be opposite to that of diffusion coefficient, D, as shown in Fig. 2. The figure indicated that D decreased with an increase in the content of additional element, and Cr enhanced a decrement of D much more than Ni. It is known that most of additional elements in solid-solution state in the steel act as sites of trap for hydrogen in the steel to be obstacles for hydrogen diffusion. Therefore the fact may inform that Cr attracts and traps hydrogen. The feature of Cr and Ni for attracting hydrogen may be applicable to the hydrogen absorption process, that is, Cr and Ni existing on the hydrogen absorption surface attract adsorbed hydrogen around themselves, fix it for a while, and then make hydrogen absorbing. In other words, the additional elements of Cr and Ni may enhance hydrogen absorption rate. Moreover, Cr may be much more attractive to adsorbed hydrogen to enhance hydrogen absorption rate than Ni. The feature of the additional element can explain the permeation behavior in the steady state as shown in Fig. 6.
4.3. C0 of the Specimen in Anodic Potential RegionAs mentioned in Fig. 4, C0 of Fe was smaller when more positive potential was applied to the specimen in the solution of pH 2 in whole the potential region. In addition, the decrease in C0 was more rapid in the cathodic and milder in the anodic region when the applied potential was more positive. The trend of decrease in C0 (corresponding to iH(t=∞)) was also observed in the other researches.22) Both the Cr- and Ni-added steels showed a quite similar value of C0 to Fe in anodic potential region in the solution of pH 2. In the case of pH 6, on the other hand, C0 obtained in the anodic potential region was different between the Cr- and the Ni-added steels, that is, C0 of the Cr-added steel was larger and that of the Ni-added steel was smaller than that of Fe. This difference was not observed in the solution of pH 2. It is considered that the effect of Cr on the enhancement of hydrogen absorption is resulted from the trap effect to hydrogen at the surface as described before and acidified ability of dissolved Cr3+ by hydrolysis. The effect of Ni on the suppression of hydrogen absorption and of susceptibility of HE for the high strength steels was recognized.23) The reason of the effect of Ni is now investigating.
Effect of additional elements of Cr and Ni in iron on hydrogen absorption behavior has been investigated by polytetrafluoroethylene conventional electrochemical hydrogen permeation test. The results were summarized as follows.
• A diffusion coefficient decreased with an increase in a content of additional elements of Cr and Ni, and the decrement was enhanced much more by Cr than by Ni.
• Quasi-equilibrium state to the absorption-desorption reactions of hydrogen at the hydrogen absorption surface was presumed at any permeation period, and then correlation between hydrogen absorption rate and concentration of hydrogen at the hydrogen absorption surface, C0, was pointed out.
• C0 was almost proportional to a square root of the cathodic current density at the hydrogen absorption surface for any specimens. The slope increased with an increase in the content of the additional elements, and the increment was enhanced much more by Cr than by Ni.
• The additional elements of Cr and Ni were suggested to attract hydrogen, and the effect leads hydrogen ad-atom absorbing into the iron specimen. In addition, the attraction effect of Cr was much more than that of Ni.
• Under anodic potential region, the effect of additional element on C0 was not clearly obtained in the solution of pH 2, but it was found that C0 of the Cr-added steel was larger and that of the Ni-added steel was smaller than that of Fe in the solution of pH 6.
One of the authors thanks the study group, “Comprehensive Understanding of Hydrogen-Passive Surface on Steels for Prevention of Hydrogen Embrittlement” in Iron and Steel Institute of Japan for sufficient discussion to our research results and a part of financial support. In addition, the authors thank Dr. A. Tahara, National Institute of Materials Science, for providing the specimens.