2022 Volume 62 Issue 8 Pages 1618-1623
The synthesis and characterisation of SFCA-I compounds has been performed. SFCA-I is one of the key bonding phases in iron ore sinter, influencing physical properties such as strength, reducibility, and strength degradation during reduction. The results reported herein extend the understanding of the solid solution limits of the SFCA-I phase, with the synthesis of single-phase SFCA-I materials containing 2.71, 3.23 and 3.73 mass% Al2O3. These materials contain less Al2O3 than any previously reported SFCA-I compounds. The results also confirm the low tolerance of the SFCA-I structure for SiO2, and a low tolerance for the variation of the CaO concentration. Finally, the results confirm that the SFCA-I structure accommodates more FeO than the related sinter phase SFCA.