Journal of the Japan Society of Powder and Powder Metallurgy
Online ISSN : 1880-9014
Print ISSN : 0532-8799
ISSN-L : 0532-8799
Paper
Self-Organized Composite Bonded Magnets with Double-Layered Structure Prepared by Two Step Compaction
Fumitoshi YamashitaShuichi SatoMasaki NakanoHirotoshi Fukunaga
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JOURNAL OPEN ACCESS

2006 Volume 53 Issue 7 Pages 584-589

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Abstract
The magnetic properties of radially-anisotropic ring-shaped magnets deteriorate when their diameter decreases, so the miniaturization of their magnet motors becomes difficult. In order to overcome this difficulty, we developed a self-organization technique of binder for anisotropic rare-earth bonded-magnets. By using this technique, we controlled the flexibility of perpendicularly-anisotropic rigid sheet-shaped magnets (approximately 1 mm in thickness), transformed them into various specific shapes, and succeeded in preparing radially-anisotropic ring-shaped magnets. In this contribution, we report a new technique which enables us to prepare an composite bonded magnet with a two-layered structure. In the magnet prepared by the developed technique, the direction of easy magnetization varies from the circumferential direction to the radial direction without deterioration of the degree of alignment. Consequently, the multi-polar magnetized magnets observed a smooth flux waveform and the initial irreversible flux loss reduction compared with that of conventional radially anisotropic magnets.
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© 2006 by Japan Society of Powder and Powder Metallurgy

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