Abstract
Fe52Cr48+5mass%X(X=Si, C) were synthesized by mechanical alloying (MA) of the elemental powders of Fe, Cr and Si/C using a planetary ball milling for 180ks under 1.33kPa argon gas atomosphere. These MA powders were consolidated by spark plasma sintering (SPS) process.
The X-ray diffraction patterns of mechanical alloyed Fe52Cr48+5mass%Si and Fe52Cr48+5mass%C powders were almost similar with that of mechanical alloyed Fe52Cr48 powder. The σ-phase was obtained by only SPS of Fe52Cr48+5mass%Si. In this MA-SPS process, Fe52Cr48 alloy without σ-phase was synthesized and formed because of the few Si contamination in this process. The sintered Fe52Cr48 alloy without σ-phase had a coefficient of thermal expansion lower than that of SUS304 stainless steel.