Abstract
The synthesis of Ti3SiC2 powder by mechanical alloying (MA) from elemental Ti, Si and C powders and pressureless sintering of the synthesized Ti3SiC2 powder were conducted. A high energy vibratory mill was used for the MA, in which the process parameters, such as milling time and ball size, were varied to investigate the MA conditions for Ti3SiC2 formation from the elemental powders. The Ti3SiC2 phase was first formed during the MA process using large-sized balls, i.e. with a large energy, but subsequently transformed gradually to an amorphous phase. When using small-sized balls, no Ti3SiC2 was formed during the MA although amorphous phase were obtained similarly as a fine powder. The MA-derived amorphous powders could be pressulessly sintered to dense Ti3SiC2-based ceramics containing less than 30% TiCx as a secondary phase. The density, microstructure and mechanical properties of the sintered compacts were investigated with an emphasis on the effect of MA time.