Coating Microspheres with Zirconium Carbide-Carbon Alloy by Iodide Process

Abstract

Simultaneous deposition of carbon and zirconium from vapor produced by the reaction between methyl iodide vapor and zirconium sponge was studied with the application of a spouted bed constituted by a funnel carrying a charge of alumina microspheres, which were blown upward and held in dynamic suspension by a jet of the vapor and gases spouting from the funnel. The purpose of the experiment was to determine the conditions favorable for obtaining a coat of zirconium carbide-carbon alloy on the microspheres. Deposition of the vapor on the microspheres, leading to the formation of the carbon alloy coating, was found to take place at temperatures exceeding 1, 100°C. The C/Zr ratio of the deposited coat was found to increase with deposition temperature. The hydrogen concentration in the spouting gas affected both the deposition yield and the chemical composition of the deposit. Repeated use of the sponge was found to impair its performance due to deactivation by premature deposition of carbon.