Abstract
The large quantities of information produced within plant processes nearly make the plausibility of data impossible without the help of additional tools. For this reason, a variety of plant monitoring tools has been developed in the past which promise a sensible compression of data. The main problem with the offered tools lies with the omission of procedural plausibility. The newly developed plant monitoring system BTB ProcessPlus is based on the VDI 2048 methodology of process data reconciliation. Plausibility and quality control therefore serve as a basis for the system. With this procedural process image, significant diagnosis and monitoring tools have been developed and now offer a fast and economically optimal support in process optimization. This paper describes the methodology according to VDI 2048. The benefits of the online plant monitoring system are demonstrated by means of examples from day-to-day operations.