The Proceedings of the JSME international conference on motion and power transmissions
Online ISSN : 2424-3043
2017
Session ID : 01-11
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REDESIGNING AND PROTOTYPING A SIX SPEED MANUAL AUTOMOTIVE TRANSMISSION OF POWDER METAL GEARS
Michael ANDERSSON*Anders Flodin
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Abstract

Powder metallurgy (PM) is an efficient, cost effective technology for making, for instance, gears for automotive transmissions. The technology allows for complex geometries to be produced with few process steps, and design features that are difficult and expensive to produce with traditional machining can easily be incorporated. As a step in demonstrating the possibilities with the powder technology a manual six speed transmission has been reengineered, prototyped and put into a demonstrator vehicle. The gearbox platform is called a M32 and found in for instance Opel Insignia or Saab 9-5. This paper describes the process of developing the demonstrator from the design phase to implementation in a car and summarizes the key findings from the project and technical benefits with PM gear technology.

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© 2017 The Japan Society of Mechanical Engineers
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