The Proceedings of The Manufacturing & Machine Tool Conference
Online ISSN : 2424-3094
2010.8
Session ID : E01
Conference information
E01 Analysis of machining errors in high speed shaping with single crystal diamond tools
Sho NAKADEDaisuke KONOAtsushi MATSUBARA
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CONFERENCE PROCEEDINGS FREE ACCESS

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Abstract
In these days, there are increasing demands for high precision and high efficiency machining in the industry of optical parts. The purpose of this research is the speed-up of shaping with a single crystal diamond tool. In order to investigate the effect of cutting speed on cutting errors, a cutting experiment is conducted under several cutting speeds. As a result, periodic cutting errors appear on workpiece surface in cutting speeds above 10m/min. The pitch of the error does not depend on the cutting speed. In order to investigate the cause of cutting errors, the tool motion is compared with the workpiece profile. The pitch of the cutting error corresponds to that of a periodic component in the tool motion. The pitch of the cutting error increases when a lubricant is used.
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© 2010 The Japan Society of Mechanical Engineers
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