423 Finite Element Simulation of Counter Punch Shape Effect in Y-shape Hydroforming Using Fuzzy Control

Abstract

In this study, to obtain a Y-shape tube with uniform wall thickness, a new counter punch shape was designed and applied to Y-shape hydroforming. The new counter punch shape effect in Y-shape hydroforming using fuzzy control was investigated in finite element simulation. As a result, the wall thickness thinning in the top of the protrusion part was restrained and the wall thickness thickening in the die shoulder of obtuse angle side was restrained. The results suggested that the wall thickness could be more uniform by using the new counter punch.