Journal of the Japan Society for Technology of Plasticity
Online ISSN : 1882-0166
Print ISSN : 0038-1586
ISSN-L : 0038-1586
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Deformation Type in Forming of Horn Tubes
―Fundamental Research for Forming of Closed Section Parts from Sheet Metal Ⅰ―
Masahiko SATOMasaaki MIZUMURATohru YOSHIDAYukihisa KURIYAMAKatsuyuki SUZUKIAtushi TOMIZAWA
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2018 Volume 59 Issue 685 Pages 27-31

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Abstract

The purpose of this research is the development of technology to make complex-shape closed-section parts directly from sheet blanks (direct sheet forming). It is expected to form closed-section parts with large expansion of the circumferential length by direct sheet forming. In this paper, the deformation type of horn tubes, which consists of circular, conical and transient portions, is studied. The horn tube is one of the typical shapes for automotive parts. With reference to deformation types in the conventional stamping process, those in the forming process of horn tubes are discussed on the basis of the results of FEM analysis. The validity of FEM analysis is confirmed by comparison with experimental results. It is clarified that the forming process can be broken down into several stages and deformation types (uniform bending of sheet, stretch flanging, axial bending of U-section, deformation into double curved surface and plane-strain compression).

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© 2018 The Japan Society for Technology of Plasticity
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