Agora of Additive Manufacturing
Online ISSN : 2760-0629
New 3D printer for molding continuous-fiber composites using coaxial double nozzles
Akira Todoroki Kota HayakawaMasahito UedaRyosuke MatsuzakiKeisuke Iizuka
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2024 Volume 2024 Article ID: paper24001

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Abstract
Commercially available three-dimensional (3D) printers for continuous-fiber composites feature twin nozzles (one for short fibers (or resin) and the other for continuous fibers). When designers use nonuniformly curved patterns for continuous fibers, inevitable gaps between printing paths cause initial defects. To address this challenge, we developed 3D printer hardware with coaxially arranged nozzles for continuous and short-fiber filaments. This arrangement allows the adjustment of the amount of the short-fiber (or resin) along the continuous-fiber path, preventing print path gaps. The short-fiber nozzle uses a screw and pellets instead of filaments, with a hole at the center of the screw for printing continuous fibers. After modifying the printing conditions, we fabricated unidirectional specimens using the proposed 3D printer and conducted tensile tests, which confirmed its effectiveness for printing continuous-fiber composites.
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© 2024 The Japan Additive Manufacturing Society
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