ISIJ International
Online ISSN : 1347-5460
Print ISSN : 0915-1559
ISSN-L : 0915-1559
Fundamentals of High Temperature Processes
Liquidus and Phase Equilibrium in CaO-SiO2-Nb2O5-10%La2O3 System
Chengjun Liu Jiyu QiuLifeng Sun
著者情報
ジャーナル オープンアクセス HTML

2018 年 58 巻 4 号 p. 612-619

詳細
Abstract

The reserves of niobium and rare earth element in the mineral resources in Bayan Obo ranked the forefront of the world, the thermodynamic information such as liquidus and phase equilibrium relations in the related slag system phase diagram were important to the comprehensive utilization of niobium and rare earth resources. In the current work, the pseudo-melting temperatures were determined by the single-hot thermocouple technique (SHTT) for the specified content of 10 to 50 pct Nb2O5 in the CaO-SiO2-Nb2O5-10%La2O3 phase diagram system. The 1573 K, 1623 K, and 1673 K liquidus were first calculated based on the pseudo-melting temperatures according to thermodynamic equations in the specific primary crystal area. The phase equilibrium relations at 1573 K and 1473 K were determined experimentally using the high-temperature equilibrium followed by scanning electron microscope, X-ray diffraction, and energy dispersive X-ray spectroscope analysis. The liquid phase, SiO2 phase, CaO·SiO2 phase, and 2CaO·Nb2O5 phase were found in the experiment. Therefore, the phase diagram was constructed for the specified region of the CaO-SiO2-Nb2O5-10%La2O3 system. The experimental results have practical significance for further research on the related slag system, and for the comprehensive utilization of niobium and rare earth resources.

1. Introduction

China’s Bayan Obo REE-Nb-Fe ore deposit in Inner Mongolia is a super large Rare Earth Element-Nb-Fe complex ore deposit, its rare earth reserves ranked first while the niobium reserves ranked second in the world.1) At present, a large number of valuable metal elements, such as rare earth and niobium, are abandoned to the tailings due to the immaturity of the related smelting process, resource cannot be used effectively.2) So the uncertainty of thermodynamic property of correlative slag system hindered the research and development of the smelting and extracting process of elemental niobium and rare earth, even restricts the development of comprehensive utilization of REE-Nb-Fe ore deposit resources. As the most intuitive thermodynamic tool, the phase diagram contains much important thermodynamic information such as liquidus and phase equilibrium relations. Wilkins A L constructed the CaO–SiO2–Nb2O5 phase diagram through experiments, the liquidus was determined basically in addition to the high CaO content area, and a ternary compound that named “Niocalite” was found in the ternary system.3) In the rare earth (with lanthanum as a representative) related slag system, only the CaO–La2O3 and La2O3–SiO2 binary phase diagrams can be referred to. T. L. Barry found that CaO–La2O3 system is a simple binary eutectic phase diagram.4) N. A. Toropov found three compounds exist in La2O3–SiO2 system, they are La2SiO5, La4.67Si3O13 and La2Si2O7 respectively.5) However, the guidance of these simple binary or ternary system phase diagrams on the actual melting process of complex slag system is very finite. Until now, there are few studies on the slag system phase diagram contains both elemental niobium and rare earth.

The high-temperature equilibrium experiment is a scientific and effective static-method that commonly used in the determination of silicate system phase diagram.6,7,8,9,10) The single-hot thermocouple technique (SHTT) is a dynamic-method to measure liquidus, the feasibility and accuracy of this method was determined by previous scholars. Junjie Shi applied SHTT to investigate the liquidus of the CaO-SiO2-5 pctMgO-10 pctAl2O3–TiO2 system.11,12,13)

In the current work, the single-hot thermocouple technique (SHTT) was used to determine pseudo-melting temperatures of the CaO-SiO2-Nb2O5-10%La2O3 system, and then the liquidus was calculated according to the thermodynamic equations. Combined with a small number of high-temperature equilibrium experiments at 1473 K and 1573 K, the phase diagram for the specific region of the CaO-SiO2-Nb2O5-10%La2O3 system could be constructed. The results of current work can be helpful for further study on related slag system phase diagram, and for the comprehensive utilization of resources of elemental niobium and rare earth.

2. Experiment

2.1. Sample Preparation

Reagent grade oxides powders (provided by the Sinopharm Chemical Regent Co., Ltd) of CaO (99.99 pct pure), SiO2 (99.99 pct pure), Nb2O5 (99.99 pct pure), and La2O3 (99.99 pct pure) were employed to synthesize the slags, which were calcined at 1273 K for 14400 seconds to evaporate the moisture and impurities, respectively. 0.015 kg mixtures were carefully weighed, fully mixed and pre-melted in air atmosphere using MoSi2 furnace. The mixtures were placed inside platinum crucibles which were placed inside the hot zone of the furnace at 1873 K for 21600 seconds to completely homogenize the slags. The size of platinum crucibles for pre-melt has an upper diameter 0.04 m, bottom diameter 0.03 m, and height 0.038 m. The samples were then quenched into ice water, dried, crushed, and grinded to 200 meshes for further experiment.

The composition of the pre-melt slag was analyzed by X-Ray diffraction (XRD) and scanning electron microscope (SEM) to ensure the result of pre-melt experiment, the energy dispersive spectrometer (EDS) result was used as the initial composition of pre-melt slag, as listed in Table 1. Quenching by ice-water ensured that the quenched slags showed glassy phase, as shown in Figs. 1 and 2. The measure results showed that 1873 K achieved the homogenization of slag samples. In the preparation of the samples, all the compositions have been aimed at in the10 pct La2O3 section in the CaO-SiO2-Nb2O5-10%La2O3 system. However, none of the experimental points lies exactly on the 10 pct La2O3 section, Fig. 3 shows the projection of the pre-melted composition on the CaO-SiO2-Nb2O5-10%La2O3 pseudo-ternary phase diagram.

Table 1. The EDS measured compositions of pre-melt slags, mass percent.
No.RCaOSiO2Nb2O5La2O3
A10.5728.3049.2412.2410.23
B10.7131.3544.3912.0412.21
B20.7026.8938.5222.4212.16
B30.7322.8731.5233.1812.43
B40.7217.9824.9045.2811.84
C10.9436.6239.0312.9711.39
C20.9532.2934.0223.0210.67
C30.9326.9029.0732.9111.12
C40.9022.6124.9942.579.83
C50.9217.9519.4953.479.08
D11.1328.3625.0436.2710.34
D21.1722.9419.6647.499.91
E11.5132.1021.3136.1010.48
E21.4730.7420.9438.559.76
E31.6025.7016.0547.5910.66
Fig. 1.

XRD result of typical pre-melt slag.

Fig. 2.

Backscattered electron image of typical pre-melt slag.

Fig. 3.

The projection of pre-melt compositions on CaO-SiO2-Nb2O5-10 wt%La2O3 pseudo-ternary phase diagram, mass%.

2.2. Pseudo-Melting Temperature Determination

The SHTT technique was used to measure the pseudo-melting temperature of the slags in the current experiments. This method has been proven as an effective method in previous work.11,12,13) The principle of SHTT technique has been described in detail and is briefly summarized in this study.14,15,16)

The following method, as illustrated in Fig. 4, was used for the judgements of the melting temperatures. During the experiments, approximately 10–5 kg slag was mounted on the tip of B-type thermocouple and heated rapidly at the rate of 5 to 10 K/s to a point about 100 K below the approximate melting temperature. As shown in Fig. 4(a), it was clearly seen that the slag was completely solid at this temperature. Then, the slag was heated continuously with a very slow rate of 0.1 K/s to the temperature shown in Fig. 4(b), at which the slag close to the tip of the thermocouple first became fluidity and transparent while the slag far away from the thermocouple tip was still solid phase, which meant that the slag around the thermocouple tip had already been liquid phase. The temperature of the state in Fig. 4(b) was found reproducible and taken as the melting temperature of the slag, which was called pseudo-melting temperature in this work. With the temperature future increased, the left slag gradually became liquid due to the heat transfer in Fig. 4(c). The whole melting process of the slag was recorded as a video file and the pseudo-melting temperature was then obtained.

Fig. 4.

Graphical representation for pseudo-melting temperature determination.

Each measurement was performed at least three times to verify the reproducibility. The B-type thermocouple was calibrated against the pure NaF and CaF2 to ensure the temperature accuracy within ±1 K.

The problem of superheat and undercooling exist in all dynamic method of determination experiment of phase diagram.17) In current work, the pseudo-melting temperatures of the slag samples was measured at 0.1 K/s, 0.5 K/s and 1 K/s respectively. And then, the true-melting temperature was obtained by regress the pseudo-melting temperatures measured at different heating rate, as shown in Fig. 5. “k” is the slope of the regression line in the equation “T=kx+Ttrue” while “x” is the heating rate in the SHTT.

Fig. 5.

A schematic diagram of the melting temperature data regression.

2.3. Equilibration Experiments

The MoSi2 furnace used for the pre-melt was also used for the equilibrium experiments. The pre-melt slag (0.0015 kg for each slag) was placed in the platinum crucible and placed into the hot zone of the MoSi2 furnace. The curve of controlled temperature was shown in Fig. 6. The equilibrium temperature in the experiment was 1473 K and 1573 K. The equilibration time lasted 86400 s based on experiences reported by other studies,18,19,20,21,22) repeat experiments with 172800 s were performed for some samples to check whether the equilibrium was achieved. There was no significant difference between the equilibrium phases with longer equilibration time. After the equilibrium, the sample was rapidly taken out from the furnace and quenched to 273 K by ice-water, the quenching process was completed in 2 s to ensure that all samples maintained the high temperature equilibrium phase composition. Quenched samples were then dried and embedded in epoxy resin and polished for analysis. Scanning electron microscope (SEM), X-ray diffraction (XRD), and energy dispersive X-ray spectroscope (EDS) were used to identify the co-exist phase and analyze the composition of each sample.

Fig. 6.

Curve of controlled temperature in high-temperature equilibrium experiment.

3. Results and Discussion

3.1. Results of Pseudo-Melting Temperatures and Construction of the Liquidus

Table 2 shows the pseudo-melting temperature and true-melting temperature of each slag in the CaO-SiO2-Nb2O5-10%La2O3 slags system.

Table 2. Pseudo-melting temperatures and true-melting temperature of samples, K.
NoT0.1T0.5T1Ttrue
1st2nd3rd1st2nd3rd1st2nd3rd
A11609161016111614161216131628162916331605
B11609161016111615161616181628163516431621
B21575157015751578158115821586158615851573
B31525152415251533153615331545154515441523
B41636163416361643164416441648164716471637
C11694169416951696169916981707170617041692
C21638164616371649165116501663165616591639
C31555155615571559156115611563156415651555
C41557155515531559156015581570156915691553
C51625162616271637163916381646164816471625
D11568156515661571156915721582158515881563
D21578158015811587159415881606160216011576
E11621162216211626162716281640163916391618
E21619162016221625162316241631162916361618
E31621162216231631162916291644164116431619

We assumed the melting liquid phase in this oxide system as an ideal solution, it means that when the mixtures formed into a homogeneous solution, there was no change of enthalpy and volume. Therefore, concentration was used as activity in related calculation. According to the principles of thermodynamics, the melting temperature “T” and composition “x” in the specific primary crystal area conform to the relationship in Eq. (1).   

x=exp( A T +B ) (1)

In the Eq. (1), “A” represent - Δ H B(fus) θ R , “B” is Δ H B(fus) θ R T m , “ Δ H B(fus) θ ” is the molar Gibbs energy of pure solid B, “Tm” is the melting temperature and “x” is the variables of composition of the slag such as w(CaO), w(SiO2) and w(Nb2O5). Based on Eq. (1), we found that   

w(CaO)/w (SiO 2 )=exp( A CaO T - A SiO 2 T +B CaO - B SiO 2 ) =exp( A T + B ) (2)

Equation (2) can be used as regression equation for the w(CaO)/w(SiO2), while the Eq. (1) can be used for single composition such as w(Nb2O5). “A”, “B”, “A´” and “B´” are constants in the specific primary crystal area. Therefore, the melting temperature of the slag should be a single-valued function of the composition of the slag.

The composition of slag in Table 1 and the true-temperature of slag in Table 2 were combined to calculate the function of the liquidus. Sample B1, B2, B3 and B4 were taken as examples as follow. As shown in Fig. 7, the true-melting temperature changed gradually with the increase of w(Nb2O5) in the same condition that w(CaO)/w(SiO2)=0.71. The melting temperature decreased from 1621 K to 1523 K as the w(Nb2O5) decreased from 33.18% to 12.04%. The melting temperature decreased regularly between B1, B2 and B3. However, the melting temperature of sample B4 increased abnormal as the w(Nb2O5) decreased gradually. According to the relevant thermodynamic principle,11) it can be confirmed that sample B1, B2 and B3 are in the same primary crystal area. And then, the function of liquidus were fitted by the w(Nb2O5) and melting temperature under the condition that w(CaO)/w(SiO2)=0.71, the result is shown in Eq. (3).   

w(N b 2 O 5 )=exp( 24   356.31 T -12.43 ) (3)
Fig. 7.

The relation of temperature T with w(Nb2O5) for w(CaO)/w(SiO2)=0.71.

The fitting processes at other contents of w(Nb2O5) and w(CaO)/w(SiO2) were done by the same way. Finally, the regressive equations were established for the composition investigated in the present work as shown in Table 3. Based on the regressive equations, the liquidus of 1573 K to 1673 K of the CaO-SiO2-Nb2O5-10%La2O3 system were calculated, as shown in Fig. 8. For example, when the w(CaO)/w(SiO2) is 0.71 and T is 1573 K, the w(Nb2O5) can be calculated from formula w(N b 2 O 5 )= e ( 24   356.31 T -12.43 ) , which is 21.20%. And then, combine w(CaO)/w(SiO2)=0.71 and w(La2O3)=10%, the composition of liquid point at 1573 K with w(CaO)/w(SiO2)=0.71 can be determined. Other liquid points in Fig. 8 can be calculated in the same way. The liquidus temperature increases when w(CaO)/w(SiO2) increases and the shape of liqudus are similar to each other from 1573 K to 1673 K.

Table 3. The parameters in the formulas of liquidus under different composition conditions.
Composition conditionCalculation formulaApplicable composition ranger2
w(Nb2O5)=12% w( CaO ) /w( SiO 2 ) = e ( -13   681.08 T +8.03 ) Rmin=0.57Rmax=0.940.97
w(Nb2O5)=35% w( CaO ) /w( SiO 2 ) = e ( -16   032.64 T +10.31 ) Rmin=0.93Rmax=1.510.98
w(Nb2O5)=45% w( CaO ) /w( SiO 2 ) = e ( -20   902.36 T +13.39 ) Rmin=0.90Rmax=1.600.99
w(CaO)/w(SiO2)=0.71 w(N b 2 O 5 )= e ( 24   356.31 T -12.43 ) w(Nb2O5)min=12.04%w(Nb2O5)max=33.18%0.99
w(CaO)/w(SiO2)=0.94 w(N b 2 O 5 )= e ( 15   139.28 T -6.22 ) w(Nb2O5)min=12.97%w(Nb2O5)max=32.91%0.97
Fig. 8.

The phase diagram for the specific area in the CaO-SiO2-Nb2O5-10%La2O3 system, mass%.

3.2. Estimation of Equilibrium Phase

Totally 9 samples, as the soft dots in Fig. 9, were selected for equilibrium experiment at 1473 K or 1573 K to detect the primary crystal phase in the phase diagram. Table 4 shows the corresponding pre-slag composition. The SEM micrographs are shown from Figs. 10(a) to 10(i) respectively. Three kinds of different two-phase equilibrium were found in the samples.

Fig. 9.

Equilibrium initial points for CaO-SiO2-Nb2O5-10%La2O3 system (soft dots), mass%.

Table 4. The experiment temperature and the EDS composition of equilibrium points.
No.Equilibrium TemperatureCaOSiO2Nb2O5La2O3
B21473 K26.8938.5222.4212.16
B41573 K17.9824.9045.2811.84
E11573 K32.1021.3136.1010.48
E21573 K30.7420.9438.559.76
E31573 K25.7016.0547.5910.66
M11573 K17.1029.6539.8013.45
M21573 K20.0141.6428.549.80
M31573 K23.8443.8521.9710.34
M41573 K21.2840.1928.4810.06
Fig. 10.

SEM microphotographs of equilibrium phases at different temperature. (a) Sample B2 at 1473 K, (b) Sample E1 at 1573 K, (c) Sample E2 at 1573 K, (d) Sample E3 at 1573 K, (e) Sample B4 at 1573 K, (f) Sample M1 at 1573 K, (g) Sample M2 at 1573 K, (h) Sample M3 at 1573 K, (i) Sample M4 at 1573 K.

Sample B2 was selected for the high-temperature experiment at 1473 K to identify the primary crystal phase in the low Nb2O5 content region. According to the SEM microphotograph, as shown in Fig. 10(a), two phases were detected by SEM. Based on the EDS result, as shown in Table 5, it is easy to confirm that the black phase is CaO·SiO2 and the deep gray phase liquid. Therefore, it can be determined that the primary crystals area B2 sample located in was CaO·SiO2.

Table 5. EDS result of equilibrium phase in samples at different temperature.
No.TemperatureEquilibrium phaseCaOSiO2Nb2O5La2O3
B21473 KL26.95%37.74%22.48%12.83%
CaO·SiO247.56%52.44%
E11573 KL32.76%24.58%30.63%12.03%
2CaO·Nb2O526.82%73.18%
E21573 KL33.37%23.48%31.63%11.52%
2CaO·Nb2O523.82%76.18%
E31573 KL25.54%23.51%39.60%11.35%
2CaO·Nb2O527.17%72.83%
B41573 KL18.52%25.17%46.31%10.00%
SiO2100%
M11573 KL19.95%28.43%40.60%11.03%
SiO2100%
M21573 KL22.57%34.22%32.40%10.80%
SiO2100%
M31573 KL25.38%41.97%22.05%10.60%
SiO2100%
M41573 KL22.54%35.22%30.89%11.34%
SiO2100%

After the determination of primary crystal phase in low Nb2O5 content region, sample E1, E2 and E3 were selected for the high-temperature experiment at 1573 K to identify the primary crystal phase in the high Nb2O5 content region. According to the SEM microphotograph shows in Figs. 10(b), 10(c), and 10(d), two phases were detected in these three slags. Based on the EDS result shows in Table 5, it can be confirmed that the white phase was composed of 2CaO·Nb2O5 and the gray phase liquid. At same time the composition of the liquid was obtained by EDS. Therefore, it can be determined that the primary crystal phase in related region area was 2CaO·Nb2O5.

At same time, sample B4, M1, M2, M3 and M4 were selected for research the effect of w(CaO)/w(SiO2) on the primary crystal phase in the low and high Nb2O5 content regions. According to the SEM microphotograph, as shown in Figs. 10(e), 10(f), 10(g), 10(h), and 10(i), the five slags were all two-phase equilibrium at 1573 K. Based on the EDS result, as shown in Table 5, it is easy to confirm that the black phase is SiO2 and the gray phase liquid. Therefore, it can be determined that the primary crystals area B2 sample located in was SiO2. At same time the composition of the liquid was obtained by EDS. Therefore, it can be determined that the primary crystal phase in related region area became SiO2.

3.3. Presentation of the Phase Diagram

The phase co-exist relations in the specified region in previous work23) and the relative composition position in the current is shown in Fig. 11.

Fig. 11.

Phase co-exist relations and the relative composition position in the CaO–SiO2–Nb2O5–La2O3 system, mass%.

Coupling the equilibrium phase relations with the liquidus, a brief phase diagram of CaO-SiO2-Nb2O5-10%La2O3 system with the predicted phase boundary lines (dashed lines) is depicted in Fig. 12. The higher w(CaO)/w(SiO2) and low Nb2O5 content region is dominated by the CaO·SiO2 phase, while the domination phase changes 2CaO·Nb2O5 phase when Nb2O5 content decreases. As a comparison, the CaO·SiO2 phase and 2CaO·Nb2O5 phase becomes the SiO2 phase as the decrease of w(CaO)/w(SiO2) whether in high or low Nb2O5 content region.

Fig. 12.

Brief phase diagram for CaO-SiO2-Nb2O5-10%La2O3 system, mass%.

From the independent region that constructed by CaO·SiO2, CaO·Nb2O5, 2CaO·Nb2O5, and La2O3·Nb2O5 determined in the previous work and the tendency of the liquidus of CaO·SiO2 and 2CaO·Nb2O5 in the CaO-SiO2-Nb2O5-10%La2O3 pseudo-ternary phase diagram in present work, it can be confirmed that the liquidus proved to be outside of the independent region, that means a single temperature gradient will exist on the eutectic line of 2CaO·Nb2O5 and CaO·SiO2 in the specified region on CaO-SiO2-Nb2O5-10%La2O3 pseudo-ternary plane. This leads to it the liquidus will not cross at a eutectic point in current experiment temperature, and a reasonable judgment is that the temperature range of eutectic line on the 10%La2O3 pseudo-ternary plane is below 1473 K, at same time it will not lower than 1373 K due to the previous work.

4. Conclusion

The pseudo-melting temperatures were determined by the SHTT for the specified content of 10%–50% Nb2O5 in the CaO-SiO2-Nb2O5-10%La2O3 phase diagram system, the 1573 K, 1623 K and 1673 K liquidus was calculated respectively according to thermodynamic equations in the specific primary crystal area. The equilibrium phase relations at 1473 K and 1573 K were experimentally determined using the high-temperature equilibrium followed by XRD, SEM and EDS analysis. The liquid phase, SiO2 phase, CaO·SiO2 phase, and 2CaO·Nb2O5 phase were found in experiment. Therefore, the phase diagram was constructed for the specified region of the CaO-SiO2-Nb2O5-10%La2O3 system.

Acknowledgements

This work was financially supported by the National Key R&D Program of China (No. 2017YFC0805105), National Natural Science Foundation of China (No. 51774087), the Fundamental Research Funds for the Central Universities of China (No. N162506002).

References
 
© 2018 by The Iron and Steel Institute of Japan
feedback
Top