Electrochemical Polarization Behavior of Sensitized SUS 304 Stainless Steel in High Temperature Water

Abstract

Anodic polarization curves for a solution-treated or sensitized SUS 304 stainless steel and solution-treated Fe-Ni-Cr ternary alloys containing 10%Ni and 6 to 14%Cr have been measured in deaerated 0.5 mol/l Na₂SO₄ solutions of pH 2.0 to 5.9 at 298, 523 and 553 K. Corrosion potentials for U-bend SCC test specimens of sensitized SUS 304 stainless steel have also been monitored for a long time in the same solutions as those used for the polarization measurements except that they were aerated.
It was found that the differences in the current densities in the passive state, i_pass, between the solution treated steel and the sensitized one and also between the ternary, alloy with higher Cr content and the one with lower Cr content become large with increasing temperature and decreasing pH. This means that the difference in the values of i_pass between grain bodies and Cr-depleted zones along grain boundaries of sensitized steel becomes larger and susceptibility to intergranular corrosion of the sensitized steel in the passivation region becomes higher with increasing temperature and decreasing pH. Since corrosion potentials for the U-bend SCC test specimens in air-satulated solutions lie in the passive region of anodic polarization curves for the sensitized steel in deaerated solutions, the intergranular stress-corrosion cracking of the sensitized steel in high temperature water with dissolved oxygen is considered to be caused by the preferential corrosion in the Cr-depleted zone.