The Proceedings of the JSME international conference on motion and power transmissions
Online ISSN : 2424-3043
2017
セッションID: 01-10
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CONTACT RATIO OPTIMIZATION of POWDER METAL GEARS: STRESS and TRANSMISSION ERROR REDUCTION
*Alexander KAPELEVICHAnders FLODIN
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Powder metal (PM) gears are becoming a more prospective solution for high performance gears, not only because of part price but also because the technology offers a wider design window. Since powder metal alloys have a lower Modulus of Elasticity and Poisson Ratio — the factors that amplify gear tooth deflections — the design window opens up further.
The contact ratio is a critical gear mesh parameter that greatly affects gear drive performance, including load capacity, noise, and vibration. Gear drive operating load produces bending and contact tooth deflections, which increase the actual effective contact ratio.
The article describes the analysis and gear macrogeometry optimization of powder metal gears with transitional nominal contact ratios εα = 1.7-1.85. Under the operating load, the effective contact ratio of these gears is increased to εαe ≥ 2.0 creating greater load sharing, as well as providing stress and transmission error reduction.

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© 2017 The Japan Society of Mechanical Engineers
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