Abstract
This paper outlines the effectiveness of the ultrasonic machining of alumina in terms of tool wear rate of the tool used and the material removal rate of work piece produced. The optimum combination of various input factors as type of abrasive slurry, their size and concentration, power and feed rate, in the machining of alumina has been determined by applying the Taguchi technique, also analysis is used to choose the best shape for horn. The study shows that among input parameters, power has the highest effect on MRR (material removal rate). Effects of grit size and feed rate on TWR (tool wear rate) also investigated.