Journal of Smart Processing
Online ISSN : 2187-1337
Print ISSN : 2186-702X
ISSN-L : 2186-702X
Study of Pure Copper Layer Formation with a Multi-Beam Laser Cladding System in Flight Powder Melting Conditions
Kento MORIMOTOYuji SATOKeisuke TAKENAKAYoshihiko HAYASHIYoshihiro TATSUMINobuyuki ABE[in Japanese]
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2024 Volume 13 Issue 3 Pages 135-144

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Abstract
  Copper has bactericidal and virus inactivating properties against bacteria, and the use of copper-coated products on the surface of components such as stainless steel can reduce the risk of bacterial and viral. Among the coating techniques, the multi-beam laser cladding uses lasers to heat both the powder in flight and the substrate to form a fusion bonded layer. This method requires less heat input to the substrate than the conventional method of melting powder in a molten pool. In addition, by using a blue diode laser, which has a high absorption rate for copper, it is possible to form a coating with less energy than a near-infrared laser. In the model equation for the temperature rise of powder in the multi-beam laser cladding syste m, the temperature of flying powder depends on the particle size of the powder, so the powder with a particle size distribution will have a temperature distribution when reaching the substrate. Therefore, it is necessary to select a powder with a particle size below a certain level in order to melt the powder in flight. In this study, multi-laser beam cladding was performed using pure copper powder with a particle size distribution in which all particles are above melting when they reach the substrate. The dependence of the yield and dilution of layers formed by this method on heat input was determined.
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© 2024 Smart Processing Society for Materials, Environment & Energy
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