2025 Volume 111 Issue 9 Pages 514-525
A fundamental study on the axial crush performances of HSS (High Strength Steel) was carried out to clarify the effects of microstructures and mechanical properties on crashworthiness. Axial crush tests were performed to evaluate the crush performances of the HSS with different microstructures and mechanical properties and identify the fracture origin. The cracks were observed in the press formed area, and they worked as the fracture origin. The high λ (Hole expansion ratio) steel showed excellent crush performances by crack suppression. The crush deformation in the press formed area was simulated by the ORB (Orthogonally Reverse Bending) fracture tests and the crack suppression factors were investigated. Through the ORB fracture test, it was clarified that the reduction of the hardness gaps between phases and the refinement of the hard phases (Fresh martensite) were effective for suppressing cracks in the press formed area. These microstructures were obtained by the Q&P (Quenching & Partitioning) process for increasing λ. Therefore, it was found that the microstructural design for increasing λ also contributed to excellent crush performances.