Hydrocracking of Gach Saran-VR, Kuwait-VR & RC, Ta-Ching-VR & RC with a discharged catalyst, which contained 9.6wt% vanadium and 12.9wt% carbon and which had been used in a commercial hydrodesulfurization plant, was carried out in a bench-scale suspended bed reactor in order to examine its hydrocracking activity.
1) Hydrocracking of reduced crudes and vacuum residua
Table 2 shows the results of hydrocracking of Gach Saran-VR, Kuwait-VR & RC, Ta-Ching-VR & RC with the discharged catalyst at 450°C; there were no coking problems. Those results showed that it would be possible to use the discharged catalyst as a hydrocracking catalyst.
1.1) Hydrocracking of vacuum residua
Gach Saran-VR, Kuwait-VR and Ta-Ching-VR were hydrocracked at 100kg/cm
2. The percentage of Ta-Ching-VR was the lowest among the three residua, when they were cracked under the same conditions, and the yield of vacuum gas oil from the cracked oil of Ta-Ching-VR was higher than that from Gach Saran-VR and Kuwait-VR. These results showed that Ta-Ching-VR was not cracked easily as compared with Gach Saran-VR and Kuwait-VR
1.2) Hydrocracking of reduced crudes
Fig. 1 shows the relationship between V/F
*a) and yields of distillates in hydrocracking of Kuwait-RC. As shown in
Fig. 1, the yield of distillates increased with decreasing operating pressure. This tendency was more remarkable in hydrocracking of Ta-Ching-RC (
Fig. 2). As shown in
Fgi. 3, the hydrocracking rate constant of Kuwait-RC was about 2.5 times as large as that of Ta-Ching-RC under the same conditions.
2) Properties of fractions of cracked oils
Cracked oils (GVR-32, KVR-1, KRC-1, 2, 3, TRC-3, 6), Gach Saran crude, Kuwait crude and Ta-Ching crude were distilled into seven fractions (LN
*b), HN
*c), K
*d), LGO
*e), HGO
*f), LVGO
*g) and VR
*h)), and analytical data of these fractions are summarized in
Tables 3 to
9.
*a) (reactor volume,
l)/(feed rate, kg/hr)
*b) light naphtha (IBP-90°C)
*c) heavy naphtha (90°C-170°C)
*d) kerosene (170°C-230°C)
*e) light gas oil (230°C-290°C)
*f) heavy gas oil (290°C-340°C)
*g) light vacuum gas oil (340°C-400°C)
*h) vacuum residue (400°C
+)
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