In this study, tensile tests of notched flat plates are conducted. The purpose of this experiment is to reveal the relationship between stress concentration factor α 3.5-9.3 and fracture critical stress of notched tensile specimens of spheroidal graphite cast iron and the relationship between maximum first principal stress and stress concentration factor α in spheroidal graphite cast iron. Table 1 shows stress-concentration factor α of previous and this studies. Stress-concentration factor α is calculated from equation (1). Stress-concentration factor α of previous studies only 2 and 10. This study, considering α between 3.5 and 9.3. Notched tensile specimens are made of the castings shown in Fig. 1 by cutting. Fig. 3 presents the notched tensile test specimen and clip gauges mounting position. It is measured notch displacement of specimens. The shape of notched tensile specimens are indicated in the Table 2. Notched tensile specimen has 8 different shape notches. All of these specimens, length is 550mm, width is 90mm, thickness is 20mm, notch depth c is 5mm and 10mm, and notch bottom radius ρ is 0.25mm, 0.5mm, 1mm, and 2mm.
Specimens of round bar tensile tests is shown in the Fig. 4. The results are indicated in the Table 3 and Fig. 5. Fig. 5 is stress-strain relationships of notched tensile specimens.
Fig. 6 shows the load-displacement relationships. The list of notched tensile test results are indicated in the Table 4. Notch round bar tensile test was conducted to calculate fracture critical stress. The test specimen and analysis model are shown in the Fig. 8 and Fig. 9. The list of notch round bar tensile test is shown in the table 5 and Fig. 10.
Fig. 11 shows the analysis model of notched tensile specimen. As indicated in the Fig. 12, the load-deformation relationships are relative to experimental results. The difference between the maximum first principal stress of tensile analysis and fracture critical stress was under 13%. It is shown in the Table 6. Fig. 13 shows eccentricity analysis of 10-0.5(1).
Fig. 15 shows the relationship between the maximum first principal stress of tensile analysis Pσ and stress- concentration factor α. It is the linear relationships.
From the results of test and analysis, following findings were obtained.
(1) The difference between the maximum first principal stress of tensile analysis and fracture critical stress was under 13%. Therefore, in the scope of this study, fracture critical stress is relative to brittle fracture of spheroidal graphite cast iron.
(2) By analysis imitating eccentricity, fracture critical stress is applicable to brittle fracture of spheroidal graphite cast iron when the eccentricity of difference is 1.2 of left dσ/right dσ in elastic range, as same as nothing eccentricity.
(3) Including this study and previous studies, the relationship between the maximum first principal stress of tensile analysis Pσ and stress-concentration factor α is linear in stress-concentration factor α 2.2~10.8.
(4) By the results of notched specimen tensile test, the larger stress-concentration factorα, the smaller the displacement of fracture. Specimens with smaller stress-concentration factors tend to vary in maximum displacement comparing specimens of the same shape.
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