IEEJ Transactions on Industry Applications
Online ISSN : 1348-8163
Print ISSN : 0913-6339
ISSN-L : 0913-6339
Paper
Development of an Induction-Free Current Sensor for Application in Spot-Welding Current Control
Yoshiaki TakasakiTatsunori MunesadaToshikatsu Sonoda
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JOURNAL FREE ACCESS

2012 Volume 132 Issue 1 Pages 58-66

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Abstract
The authors investigated the control of welding current with a frequency-controlled inverter power supply. Welding current control requires precision sensing of the inverter current, which can reach 10kA. The current transformers and Hall effect devices commonly used in the industry do not deliver the desired performance. The authors investigated the use of a shunt-type current sensor based on the simplest RI drop method for current detection. This paper discusses the investigation of the extent to which sensor inductance can be cancelled out when using the shunt-type current sensor. Experimental results indicate that the inductance component can be cancelled out, thus making non-inductive operation possible. A current sensor has been prototyped and used in a frequency-controlled inverter power supply, demonstrating that welding current control is possible.
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© 2012 by the Institute of Electrical Engineers of Japan
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