MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
Mechanics of Materials
Relationship of Scan Strategy on Microstructure and Residual Stress of Martensitic Stainless Steel SUS420J2 Fabricated by Laser Powder Bed Fusion
Takeaki TakaRyosuke TakuboShogo TakesueTatsuro Morita
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2025 Volume 66 Issue 10 Pages 1337-1344

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Abstract

In this study, the relationships of the microstructures, the hardness distributions and the residual stress distributions with the laser scanning patterns were systematically investigated for a martensitic stainless steel SUS420J2 fabricated by laser powder bed fusion (AM material). The microstructures of the AM materials were consisted of mainly the needle-shaped α′ phase, with the retained γ phase and the fine cementite particles. There was the Kurdjumov-Sachs relationship between the (011) plane of the α′ phase and the (111) plane of the retained γ phase. The hardness of the AM materials was higher than that of the wrought material which was quenched and tempered. All AM materials had similar hardness since there were no significant differences in their microstructures, even though the scanning patterns were different. It was experimentally shown that the residual stresses of the AM materials can be reduced by changing the laser scanning patterns. Especially, the residual stress value was reduced by 75% using the chessboard-type scanning pattern with the alternating scanning directions and shifting the pattern.

 

This Paper was Originally Published in Japanese in J. Soc. Mater. Sci., Japan 73 (2024) 743–750.

Laser scanning patterns used in this study: (a) entire area scanning with fixed scanning directions in x direction, (b) entire area scanning with alternating scanning directions between in x and y directions, (c) chessboard-type scanning with fixed scanning directions in x direction, (d) chessboard-type scanning with alternating scanning directions between in x and y directions, (e) chessboard-type scanning with alternating scanning directions between in x and y directions and shifting 2.5 mm in both directions, (f) coordinate system, (g) sequence for chessboard-type scanning. Fullsize Image
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© 2025 The Society of Materials Science, Japan
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