Compared to traditional aviation gas turbine engines, electric ducted fans are compact in size, have zero net emissions, and low noise levels. During subsonic flight, these electric propulsion systems face the challenge of flow separation at the duct lip surface, where low-pressure bubbles frequently occur. As a result, the propulsion fan’s operation becomes unstable, leading to a loss of thrust and efficiency. This research proposes a novel concept, called the Smooth Suction Duct Lip (SSDL), to minimize the effects of low-pressure zones, improve thrust, and evaluate aerodynamic noise. A thrust stand designed for the electric Ducted Propulsion Fan (eDPF) was developed at the School of Mechanical Engineering, Hanoi University of Science and Technology to validate this using numerical aerodynamic data. The duct lip surface was designed using three tangent curves with increasing similarity ratios, including 1.5, 2.0, 2.5, and 3.0, where the starting point is fixed to the duct shroud, and the ending point changes position. The SSDLs were then subjected to aerodynamic simulations based on ANSYS CFX with a k-ω SST turbulence model at a steady rotational speed of 6000 rpm. The SSDL 2.5 model provided nearly equivalent thrust to the case of SSDL 3.0 but was lighter in mass, so the SSDL 2.5 model was used to simulate aeroacoustics in ANSYS Fluent. The computational results were evaluated for various factors, including net thrust, duct thrust, core thrust, drag, torque, velocity, total pressure, static entropy, sound pressure level, and sound directivity. Additionally, evaluations based on non-dimensional quantities, including thrust coefficient, power coefficient, figure of merit, and the influence of duct geometry, such as duct length and duct volume, are also presented for assessment. The final study showed a 3.51% increase in net thrust, a 2.36% reduction in torque, and a 2.42% decrease in drag. However, the SSDL 2.5 model resulted in a 1.371-time increase in axial duct length and a 3.287-time increase in duct volume, while also amplifying noise by an average of 1.042%. Further research is needed to find solutions to reduce aerodynamic noise while evaluating the duct structure due to the changing center of gravity.
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