Journal of the Ceramic Society of Japan
Online ISSN : 1348-6535
Print ISSN : 1882-0743
ISSN-L : 1348-6535
122 巻, 1429 号
(September)
選択された号の論文の20件中1~20を表示しています
 
Special Articles: The 68th CerSJ Awards for Academic Achievements in Ceramic Science and Technology: Review
Special Articles: The 68th CerSJ Awards for Advancements in Ceramic Science and Technology: Review
  • Miho NAKAMURA
    2014 年122 巻1429 号 p. 755-761
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Because of their excellent biocompatibility and osteoconductivity, ceramic biomaterials are clinically utilised as bone grafts for the reconstruction of injured bone tissues. Modification of the ceramic surface, leading to enhanced interaction with bone tissues, can improve the osteoconductive properties of bone grafts. Here, we explored the biophysical properties of bone tissue in order to develop a rationale for improved ceramic bone grafts. Material analyses revealed that the apatite minerals in bone tissues can store electrical energy generated by collagen fibrils in a piezoelectricity. Furthermore, we observed that bone, when polarized electrically by external voltage, depolarized by two mechanisms. Specifically, carbonate incorporation and electrical charges in bone minerals are important factors in bone piezoelectricity. These factors modulated osteogenic cell behaviours such as the osteoclastogenesis of peripheral mononuclear blood cells and the differentiation of mesenchymal stem cells into osteoblasts. Surface characteristics revealed that the electrical polarization increased the surface free energy and improved the surface wettability of the ceramic biomaterials. In addition, we applied the functionalized ceramic biomaterials to wound dressings and dental crowns. Composite materials, including polarized hydroxyapatite for wound dressing, enhanced epidermal recovery from full-thickness skin wounds. Surface modification by a combination of electrical polarization and chemical treatment improved bioactivity and durability of ceramics containing yttria-stabilized zirconia.
Papers
  • Bing-Jing LI, Sih-Yin WANG, Cheng-Liang HUANG, Yuan-Bin CHEN
    2014 年122 巻1429 号 p. 762-767
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    The prepared [(Mg0.7Zn0.3)]0.95Co0.05]1+δ(Ti1–xSnx)O3+δ (δ = 0.02) (x = 0, 0.03, 0.05, 0.07, 0.09, 0.1 and 0.2) ceramics are sintered at 1175–1300°C, the needed sintering temperatures of [(Mg0.7Zn0.3)]0.95Co0.05]1+δ(Ti1–xSnx)O3+δ (δ = 0.02) ceramics slightly increased with the increase of Sn4+ content. The sintering characteristics of [(Mg0.7Zn0.3)]0.95Co0.05]1+δ(Ti1–xSnx)O3+δ (δ = 0.02) ceramics are developed by the X-ray diffraction patterns and SEM observations to find the influence of sintering temperatures and Sn4+ content on the crystal structure and the grain growth. The influence Sn4+ content and sintering temperatures on the quality values (Q × f) and the temperature coefficient of resonant frequency (τf values) of [(Mg0.7Zn0.3)]0.95Co0.05]1+δ(Ti1–xSnx)O3+δ (δ = 0.02) ceramics at microwave frequency are well developed in this study. As an optimal compose, [(Mg0.7Zn0.3)]0.95Co0.05]1+δ(Ti1–xSnx)O3+δ (δ = 0.02) successfully demonstrated a dielectric constant of 16.1, a Qxf of 300,000 GHz and a temperature coefficient of resonent frequency value of −53.8 ppm/°C after firing at a relatively lower sintering temperature of 1250°C.
  • Xiaobing ZHOU, Young-Hwan HAN, Yongqiang ZHANG, Qian WANG, Jie ZHOU, L ...
    2014 年122 巻1429 号 p. 768-771
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Ni-Carbon nanotube (CNT)-Ni0.5Zn0.5Fe2O4 multiphase composites were sintered by spark plasma sintering (SPS) technique. Ni nanoparticles were in-situ formed due to the localized carbothermal reduction by CNTs and well distributed between grain boundaries in the composites. The electrical conductivity of the resultant multiphase composites was strongly dependent on the weight percentage of CNTs. In the SPS process, CNTs acted as “heating source” and improved the consolidation of the composites. The results indicate that the introduction of the CNTs can promote the sintering kinetics of the ferrite ceramics. However, the grain growth kinetics has been inhibited by SPS and the grain size becomes finer.
  • Sea-Hoon LEE, Jie YIN, Lun FENG, Jin Seok LEE
    2014 年122 巻1429 号 p. 772-776
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    The synthesis mechanism of Al3BC3 through carbo-thermal reduction process was investigated and the processing conditions were optimized using Al(OH)3–B2O3–C as starting materials. The mass change and phase formation of the compacts were analyzed with varying temperature. Excess Al(OH)3 and B2O3 were required compared to the stoichiometric composition due to the loss of the source materials by vaporization at 1,500–1,600°C. At 1,600°C, Al2O gas began to actively react with carbon to form Al4C3 on the carbon particles. Al, Al2O and B2O3 gases diffused through Al4C3 layer and reacted with carbon at and above 1,650°C to form Al3BC3. The formation of hexagonal terrace at the surface of synthesized powder indicated that the gases also reacted at the particle surface with carbon which diffused through the carbide layers. The reactions were completed after calcination at 1,725°C for 4 h or at 1,800°C for 1 h. Gas-solid reactions were the major synthesis mechanism. The optimum composition for the synthesis of the ternary compound was Al(OH)3:B2O3:carbon = 0.7:1.4:0.25 by weight.
  • Yong WANG, Tsuyoshi HONMA, Takayuki KOMATSU
    2014 年122 巻1429 号 p. 777-783
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Some glasses in the RE2O3–MoO3–B2O3 system (RE: Gd, Sm, Dy) were prepared by using a conventional melt quenching method, and the self-powdering phenomenon of β′-Gd2(MoO4)3 crystals, i.e., the breaking into small pieces during the crystal growth, was examined using polarized optical microscope observations in a heating stage. In Gd2O3–MoO3–B2O3 glasses with Gd2O3/MoO3 = 1/3 and with different B2O3 contents (15–30 mol %) such as 20Gd2O3–60MoO3–20B2O3, β′-Gd2(MoO4)3 crystals were formed and the self-powdering phenomenon was observed irrespective of B2O3 content. The crack formation radiating out from the center part was clearly observed in the inside of crystals (diameter >40 µm) formed at 570°C in the glasses with Gd2O3 or Dy2O3. But, any clear crack formation was not observed in the glass with Sm2O3. It was found that the base glasses have larger densities at room temperature compared with β′-RE2(MoO4)3 crystals formed, which is a unique feature in the RE2O3–MoO3–B2O3 system compared with the crystallization of other glass systems. Such differences in the density might induce the accumulation of extremely large stresses in the inside of crystals, eventually causing the breaking of crystals.
  • Byung-Nam KIM, Keijiro HIRAGA, Ahrong JEONG, Chungfeng HU, Tohru S. SU ...
    2014 年122 巻1429 号 p. 784-787
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Highly transparent zinc aluminate ceramics were fabricated by the solid-state reaction using a spark plasma sintering machine. The sintered body exhibited a microstructure consisting of submicron-sized grains and extremely low porosities. Annealing of the sintered body in air improved the transmission close to the theoretical limit in a wavelength range of 1–5 µm. The band gap energy estimated from the absorption coefficient was 4.3 eV. The Young’s modulus and the bulk modulus measured for the fully dense zinc aluminates were 282 and 211 GPa, respectively.
  • Jung-Hye EOM, Young-Wook KIM, Sung-Ho YUN, In-Hyuck SONG
    2014 年122 巻1429 号 p. 788-794
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Low-cost clay-based membranes with an excellent flexural strength were successfully prepared by a simple pressing route using low cost starting materials, such as kaolin, bentonite, talc, sodium borate, and carbon black, and subsequent sintering at 1000°C. Carbon black was added as a template. The effect of carbon black content on porosity, flexural strength, pore size distribution, pure water permeability, oil rejection rate, and flux of low-cost clay-based membranes was investigated. It was found that the porosity and pore size of membranes increased with increasing carbon black content, whereas the flexural strength decreased with an increase in carbon black content. The pure water permeability increased with an increase in porosity. The oil rejection rate decreased with increasing applied pressure and carbon black content. Typical porosity, flexural strength, oil rejection rate, and flux of clay-based membranes sintered at 1000°C were 34%, 58 MPa, 96.7%, and 6.3 × 10−5 m3/m2 s at an applied pressure of 101 kPa, respectively.
  • Kazuhiko KANDORI, Gohki YONEKAWA
    2014 年122 巻1429 号 p. 795-801
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    The monodispersity of pseudocubic hematite particles, produced from a forced hydrolysis reaction of acidic FeCl3 solution, were controlled by using five kinds of polyethylene oxides (PEO; Alkox®; Mesei Chemical Works. Ltd.) (0–2 wt.%). Alkox® possesses nominal formula of –(CH2–CH2–O)n–. The fairly uniform pseudocubic particles was precipitated for PEO with low Mw value and narrow molecular weight distribution. However, POEs with large molecular weight and wide molecular weight distribution produced polydispersed pseudocubic hematite particles. The PEO with the largest molecular weight attained nearly spherical with large particle size distribution. From the calculation of crystallite size, all the pseudocubic hematite particles were regarded as a polycrystal as well as the large spherical hematite particles produced without Alkox® (control system). This polycrystallinity of the particles provided an evidence that the particles are grown by aggregation of polynuclear (PN) primary particles. The specific surface areas of the particles (SSA) were ranged in 4–10 m2/g and no large difference can be recognized among five kinds of PEOs. Since the measured SSA values were corresponded to the SSA one calculated by assuming monodispersed cubic particle with 300 nm in edge length, the pseudocubic hematite particles are non-porous. The time resolved XRD, TEM, ICP-AES and TOC measurements employed on the systems produced for pseudocubic particles elucidated that the pseudocubic crystal habit was formed by the specific adsorption of PEO molecules together with chloride ions and/or chloro ferric complexes to the {012} faces, restraining the growth process through stacking of ultrafine PN particles in the direction of normal to the {012} faces but strictly restricting the growth and mutual fusion of PN ones. The uniform pesudocubic particles found to be effective photocatalytic material than spherical and/or polydispersed pseudocubic hematite ones due to their large size with uniform flat crystal faces.
  • Hiroyasu KIDO, Masanari TAKAHASHI, Jun-ichi TANI, Yoshinori SAWAIRI, M ...
    2014 年122 巻1429 号 p. 802-805
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Patterns of the thermoelectric iron silicide were fabricated on alumina substrates with a continuous-wave ytterbium fiber laser. The laser irradiation process was further examined to construct an iron silicide device without damaging the substrates upon thermal shock. The multi-step irradiation process of powder mounting and irradiation demonstrated its performance as a thermoelectric device. Furthermore, the mechanism associated with the formation of an iron silicide layer was discussed.
  • Neetu TYAGI, Deok SU JO, Takeshi ABE, Kenji TODA, Takaki MASAKI, Dae H ...
    2014 年122 巻1429 号 p. 806-809
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Compositions of (CaSrBa) orthosilicate phosphors were prepared by Liquid Phase Precursor method. The structural phase determinations were done systematically by powder X ray diffraction and Transmission electron microscopy. The PL emission was observed under 450 and 375 nm excitation and green–red and pure green emission was observed for the 4f65d → 4f7 transition of Eu2+ ion. The luminescence nature of the samples is determined to vary with crystal field effect on the Eu2+ ion and has been studied with the change in the binary Ca–Sr, Ba–Sr and ternary Ca–Sr–Ba compositions.
  • Yutaka AIKAWA, Daiki ATARASHI, Takuya NAKAZAWA, Etsuo SAKAI
    2014 年122 巻1429 号 p. 810-816
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    An equation for the hydration reaction developed by Tomozawa, which was originally applied to a single particle, was applied to the hydration process of Portland cement with a known particle size distribution. We also studied the theoretical change of porosity after hydration as affected by the water-to-cement ratio by using an equation of hydration that considers the particle size distribution. Consequently, we derived a correlation between the porosity and the reaction rate, which was in agreement with the experimental values.
Technical reports
  • Kimitoshi SATO, Mrinalini MISHRA, Hiroto HIRANO, Tohru S. SUZUKI, Yosh ...
    2014 年122 巻1429 号 p. 817-821
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    Sinterable Ti3SiC2 powder was synthesized from a powder mixture with a molar ratio of 1.0Ti:0.3Al:1.2Si:2.0TiC by heating at 1200°C in Ar flow. Almost single-phase peaks of Ti3SiC2 were observed in X-ray diffraction patterns. The powder was dispersed in ethanol using polyethylenimine (PEI) as the polymer dispersant. Textured dense Ti3SiC2 ceramics were successfully fabricated by slip casting in a strong magnetic field followed by pressureless sintering at 1400°C for 2 h. The relative density of these Ti3SiC2 ceramics was 99.4%, and the bending strength, fracture toughness and electrical resistivity were 623 ± 9 MPa, 5.9 ± 0.1 MPa·m1/2 and 0.31 µΩ·m, respectively. Compared with those of nontextured pressureless sintered samples of almost full density, the bending strength and fracture toughness of the textured Ti3SiC2 ceramics were increased by factors of 1.6 and 1.4, respectively.
  • Guosheng XU, Tomohiko YAMAKAMI, Tomohiro YAMAGUCHI, Morinobu ENDO, Sei ...
    2014 年122 巻1429 号 p. 822-828
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    In order to improve interfacial bonding strength between carbon nanofibers (CNFs) and SiC matrix in CNFs/SiC composites and to disperse CNFs uniformly in the matrix, SiC coating on surface of CNFs was performed in argon atmosphere in the temperature range of 1400 to 1800°C using SiO2, SiO, and mixture of Si and SiO2 powders (Si/SiO2 powder) as silicon sources, and the modification and dispersibility of the treated CNFs were investigated. β-SiC particles were deposited on the surface of the CNFs in all the specimens at 1600–1800°C. So more SiC was formed by heating CNFs with SiO powder at 1600°C. However, the formed SiC was oxidized at higher temperature, practically, at 1800°C. This oxidation was advanced more by using SiO2 and Si/SiO2 powders as silicon sources and very fine carbon fibers were observed on the surface of CNFs. The dispersibilities of CNFs heated with Si/SiO2 and SiO powders were superior to those of as-received CNFs, CNFs treated with NaClO3 solution and CNFs heated with SiO2 powder, which resulted from the advanced oxidation of CNFs and the silanol group (–SiOH) on surface of formed SiC.
Notes
  • Jinfu LI, Yongqi SUN, Seshadri SEETHARAMAN, Zuotai ZHANG
    2014 年122 巻1429 号 p. 829-834
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    The oxidation behaviour of MgAlON–BN composite was investigated under the air atmosphere using thermogravimetry (TG), scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques in the present articles. Non-isothermal experimental results indicated that the rate of oxidation can be neglected at low temperature and, with further increasing temperatures, an increase of the oxidation was observed. While BN addition promoted the oxidation above 1100 K, and the weight gain was observed to decrease due to the fast evaporation of boron oxide as the temperature was beyond 1580 K. Isothermal studies also clearly indicated the decrease of weight gain due to evaporation after a certain oxidation time. The oxidation mechanism was investigated, and the results showed the oxidation products were γ-Al2O3 at low temperature and transformed to α-Al2O3 as the temperature was above 1100°C. BN addition promoted the transformation from γ-Al2O3 to α-Al2O3. From the isothermal oxidations, the kinetics of oxidation and evaporation were evaluated, and the overall kinetics of oxidation and evaporation were studied, and the activation energy for evaporation of B2O3 and for the oxidation of MgAlON–15 vol %BN at the later stage are 115.4 and 196.1 kJ/mol, respectively. The present paper provides a way to deal with oxidation of composites containing evaporating component.
  • Hidetoshi MIYAZAKI, Hironobu MAEDA, Shigeki YOSHIDA, Hisao SUZUKI, Tos ...
    2014 年122 巻1429 号 p. 835-837
    発行日: 2014/09/01
    公開日: 2014/09/01
    ジャーナル フリー
    The solubility of calcium phosphate aqueous solution decreases with increasing temperature. In this investigation, hydroxyapatite (HAp) thin films were deposited on the various substrates applying this calcium phosphate solubility depending on the solution temperature, the solution temperature was kept at 10°C and the substrate temperature was kept about 80°C. HAp thin film with a single phase was deposited on Si wafer and metal Ti substrates. HAp and β-tricalcium phosphate mixture phase was observed for the film on YSZ substrates. All the resulting films were very dense, and the deposition rates of the films on all the substrates were 10–15 nm/min.
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