Since the Pneumatic Capsule Pipeline System (PCPS) for the limestone transportation started its operation in 1983, PCPS has not had another opportunity of its application. Although it offers an automatic system which is both user-and environment-friendly, its high cost was thought to outweigh its merits. However, the need to find a way of cutting down on accidents, noise and dust in the construction industry became increasingly urgent. This led to the use of the PCPS in the construction of the Hokuriku Shinkansen's Akima Tunnel as the transportation sub system for the Extruded Concrete Lining Method (ECL Method), a fully automatic tunneling method capable of sovling the above mentioned problems. This PCPS transports ready-mixed concrete from the tunnel mouth to the tunnel head and, in the opposite direction, earth from the tunnel head to the disposal area which is 3 km distant from the tunnel mouth. It can transport 100m
3/H of earth by launching a capsule train consisting of three (3) capsule vehicles every 2 minutes. It uses rectangular steel reinforced concrete pipe with an internal width of 900mm. The station inside the tunnel has to catch up with the excavating machine, which will progress about 7km in two (2) years. It is divided into three (3) units. The first unit discharges ready-mixed concrete from capsule vehicles and loads capsule trains with earth. The second goes back and forth between the first and the last unit and exchanges capsule trains with each other. The last, which is usually connected to the pipeline, receives and launches capsule trains. Traveling distance of the second unit increases as the excavating machine progresses. At certain intervals the second unit is disconnected from the pipeline and new concrete pipes are inserted between them. Since solving some teething problems the tunneling has progressed more than 1 km. PCPS applied tunneling is expected to spread widely in order to keep the construction environment safe and clean.
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