Regular maintenance program is conducted to ensure the health of escalator equipment. In recent years, there has been a shortage of maintenance personnel, so we have considered automating the maintenance of escalator chain, which is one of the escalater main components. Currently, caliper is used to measure the elongation of the chain and if the elongation reaches 1%, the chain should be replaced. This process requires the removal of covers and is labor-intensive. Additionally, there are requests for higher frequency than the current maintenance intervals. To address this, we have developed a new measurement system that automates the measurement of chain elongation by installing magnetic proximity switches on the drive and driven sprockets. The system detects the time at which the tooth tips pass in front of the proximity switches and measures the time difference between the two splockets. As the chain elongates, the time difference increases proportionally, and we can measure the elongation of the chain. We installed this measurement system on the drive chain part of an actual escalator and conducted a continuous operation test for about one year to evaluate the measurement accuracy and stability. As a result, stable measurements were achieved throughout the test period, and the measurement accuracy met the target accuracy. This report presents an overview of the system and the results of the long-term operation test.
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