It is well known that the fluidized catalyst has many points of excellence, but its applications are difficult in certain cases of low rate reactions. The difficulty lies in the following that when the feed gas is supplied at the velocity usually used on the fluidized catalyst, its conversion is low, or that at a velocity of feed which is slow enough to match for the reaction rate, fluidized state can never be attained, or channeling takes place. The fluidized method with mechanical agitation is applicable to these cases.
As one of effective applications, this report shows an illustration regarding the results of direct synthesis of organic silicon compounds by this method. And also the power requirement for agitation is studied, which is necessary for designing the reactor.
The excellent points of this method are as follows.
(1) The catalyst that has a wide range of particle sizes can be used, so that screening is unnecessary.
(2) High reaction rate is obtained, because all of the catalyst surfaces are exposed for the reaction.
(3) The charge and discharge of the catalyst can be accomplished with ease, because the catalyst particles are agitated in layer by layer.
(4) The high heat transfer rate between catalyst and the wall of the reactor enables us to hold uniform temperature distribution in the fluidized bed.
(5) The channeling of gas is prevented by mechanical agitation, and on the other hand the resistance of mechanical agitation is reduced to a great degree by introducing feed gas, and thus both operations go consistently.
(6) Carbon and ashes which may be formed on the surface of the catalyst are removed by mecanical agitation.
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