The effect of primary particle-size distribution on the sintering of magnesium-oxide (MgO) powder was examined. Two kinds of MgO powders with average primary particle sizes of 107 nm and 261 nm, which were designated as F (107) and G (261), respectively, were used in the experiment. The primary particle sizes for the F (107) powder were distributed within the range of 350 nm (“narrow” distribution), whereas those for the G (261) powder were distributed within the range of 550 nm (“broad” distribution). The particle/ grain growth for the F (107) compact occurred with thermal shrinkage. In the case of G (261) compact, the coalescence of smaller particles into larger particles had occurred below 1100°C before the marked shrinkage started. At a fixed temperature of 1300°C, the relative density of F (107) compact increased with firing time and attained 98.0% after 150 h firing. Although the relative density of G (261) compact increased with firing time, the relative densities were always lower than those of F (107) compact. The average grain size for the F (107) compact increased with firing time, whereas that for the G (261) compact increased gradually till 20 h firing but more rapidly with a further increase in firing time. Overall, it was found that the sintering of MgO powder with broad primary particle-size distribution caused rapid inhomogeneous grain growth and restriction of densification, both due to the entrapment of pores within the grains.
View full abstract