Six sorts of aluminium-silicon JIS commercial cast alloys, i.
e
. AC
2
BF
, AC
2
BT
6
, AC3
AF
, AC4
AF
, AC4AT
6
and AC4
BF
, were examined on drill-machinabilities in regard of drilling resistance, accuracy of drilled holes, deposits on the drill face, chip treatment and others. The results obtained were summarized as follows:
(1) In the case of F-materials (as-cast), the drilling resistance and time were smaller in copper-containing materials, i.
e
.
2
BF
and 4
BF
, and were larger in 4
AF
, especially 3
AF
. And the drilling resistance and time of T
6
-materials (heat-treated) were larger than those of F-materials.
(
2
) The drilling temperature was lower in 4AT
6
than in the other materials, but the temperatures were about 100∼120°C as a whole and posed no serious problem.
(3) In the case of F-materials, the accuracies of drilled holes, i.
e
. enlargement of the hole diameter, roundness of the hole figure and surface roughness of the drilled hole in 4
AF
and 3
AF
were inferior to those in
2
BF
and 4
BF
, and the roundness of the hole figure and the surface roughness of holes in T
6
-materials were better than those in F-materials.
(4) In the case of F-materials, the deposits, such as a cohesive large built-up edge, which deteriorate the accuracy of a drilled hole, were observed on the drill face. This phenomenon was more remarkable in 4
AF
, especially 3
AF
than in
2
BF
and 4
BF
. And the deposits in T
6
-materials were less cohesive and smaller than those in F-materials.
(
5
) There were no difficulties in chip formation regardless of the chip treatment.
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