A single particle impact testing system was developed to estimate an absorbed energy in particle perforation process of aero-engine materials. Thin target plates of 0.1-1 mm thickness were impacted by a 3 mm diameter spherical particle. A wide range of impact velocities from 50-375 m/s was covered using a compressed gas gun. First, particle impact tests were conducted on aluminum and copper plates to evaluate the validity of the experimental system. The experimental results show that there is no significant difference in the effect of the particle impact velocity on the absorbed energy of aluminum and copper, and the ballistic limit can be reasonably estimated based on a simple energy balance equation. Second, impact tests were conducted on TiAl alloys and Ni-based alloys. There was no clear ballistic limit for the TiAl alloys, and the absorbed energy tended to increase as the particle impact velocity increased. The absorbed energy of the TiAl alloy was half that of the Ni-based alloy for specimens of the same thickness. Radial and petal-shaped cracks were observed in the Ni-based alloys after impact tests, while brittle cracks, fractures, and scattering of debris were observed at the periphery of the penetration hole in the TiAl alloys.
