MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
Microstructure of Materials
Development of Next-Generation Lead-Free Free-Cutting α + β Brass
Keiichiro OishiHiroki GotoKoichi SuzakiTakayuki OkaHiroyuki Mori
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2023 年 64 巻 1 号 p. 191-195

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Demand for lead-free, free-cutting brass is increasing in response to lead regulations in Europe. The authors of this paper have attempted to develop a lead-free brass with an α + β two-phase microstructure, which is different from existing C6932 alloy. As a result of basic investigations, it was found that the addition of Si to β-brass dramatically reduces the cutting resistance due to an effect that appears to be a reduction in the stacking defect fault energy, and that if phosphorus compounds are dispersed in such β-brass, the compounds make stress concentration sources improving chip fragmentation during cutting. Based on these findings, we have succeeded in developing a new free-cutting α + β brass (62.5Cu–1Si–0.07P–Zn). The developed alloy contains about 55% alpha phase and has excellent machinability and 1.3 times higher strength than C3604.

 

This Paper was Originally Published in Japanese in J. Japan Inst. Copper 61 (2022) 323–328.

Fig. 8 Chips of developed alloy in turning; (a) appearance and (b) cross section. Fullsize Image
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© 2022 Journal of Japan Institute of Copper
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