i-MSE : A Fine Structure Imaging for Surface and Its Inside of Solid Material with Micro Slurry-jet Erosion Test

Abstract

We propose a fine structure imaging for the surface and its inside of solid material such as coated drill bits with TiN (Titanium Nitride). We call this method i-MSE (innovative MSE) since the fine structure is visualized with a local mechanical strength (the local erosion rate) which is obtained from a set of erosion depth profiles measured with Micro Slurry-jet Erosion test (MSE). The local erosion rate at any sampling point is estimated from the depth profile using a sliding window regression and for the rest of the 2-dimensional points it is interpolated with the mean value coordinate technique. The interpolated rate is converted to a 2D image (i-MSE image) with a color map. The i-MSE image can distinguish layers if the testing material surface is composed of coats which have different resistance to erosion (erosive wear), while microscopic image such as SEM (Scanning Electron Microscope) and a calotest just provides appearance information, not physical characteristics. Experiments for some layered specimens show that i-MSE can be an effective tool to visualize the structure and to evaluate the mechanical characteristics for the surface and the inside of solid material.