Mo
2FeB
2 and Mo
2NiB
2 boride base cermets, which consist of the boride phase and the Fe or Ni base binder phase, have had good mechanical properties, excellent corrosion and wear resistance and have been applied to plastic injection molding machine parts such as cylinders and screws. At present, however, these product sizes are limited by their low machinability. Therefore, we have developed a self-fluxing alloy spray coating method for these cermets, which makes possible to form the cermet layer easily on large-sized and complicated-shaped substrates.
In this paper, in order to investigate the suitable conditions of granulated powder heat treatment and fusing treatment of thermal spray material prepared as the specimens for spray coating, hardness and microstructures were studied. The powder was manufactured by the granulation-sintering method.
The microstructure of thermal spray coating layer became dense with increasing heat treatment temperature of the granulated powders, it was considered that this phenomenon was influenced by denseness of thermal spray powders. In the fusing process, the hardness increased with rising the fusing temperature and showed the highest values of about 1350HV at 1210℃ or 1220℃, and then decreased with rising the temperature.
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