Aiming at the development of a less energy-consumptive process for producing hydrogen storag materials, an experimental study was carried out on the direct production of Ni-Rm (Rm: mixture of La, Ce, Pr and Nd) compounds from the mischmetal oxides by the reduction-diffusion (R-D) method. In the R-D process, a mischmetal oxide was reduced by metallic calcium at temperatures of 950, 1, 000 and 1, 050°C in the presence of nickel particles (size:-100, +200 mesh) and the reduced mischmetal elements diffused into the particles to directly form a Ni
5Rm compound.
An optical microscopic observation and an EPMA analysis of the reacted nickel particles revealed that three layers of Ni
4Rm, Ni
5Rm and Ni
5Ca were formed topochemically from outside to inside the particle, and that the Ni
5Ca layer was always sandwiched between the Ni
5Rm layer and the unreacted nickel core, suggesting that a reaction of the diffused mischmetal elements with Ni
5Ca to form Ni
5Rm, Ni
5Ca+ Rm=Ni
5Rm+ Ca, occurred. Volume fractions of the Ni
4Rm and Ni
5Rm layers, which were determined for the particles with an average diameter of 200 pm, using an image analyzer, were found to rapidly increase with the reaction time, and the unreacted nickel disappeared in 135, 55 and 45 minutes at 950, 1, 000 and 1, 050°C, respectively.
The experimental results were discussed based on the unreacted core model and a reactive diffusion mechanism, focusing on the role of Ni
5Ca which enhanced the rate of formation of Ni
5Rm.
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