One step and two step treatments with Na
2B
2O
4, Na
2B
40
7 and Na
2B
6O
10 fluxes for the production of purified hematite from iron oxide produced in the residue treatment process to precipitate iron (abbreviated as IR-oxide) and various iron ores have been investigated by use of the recrystallization method.
And, the effects of the iron ore/flux ratio, the sort of fluxes and the number of treatment on the removal of impurities in iron ores and the yield of hematite crystal were tested.
The main results obtained are as follows:
(1) The concentrations of Si, Al, Mn, Mg, Ca and V elements decreased with the flux treatment regardless of sort of ores. But the degree of Mn removal was low, and Ti was not removed.
(2) Two step flux treatment of iron ores was more effective than one step, except for removal of As, S, Si and Ti.
(3) On removal of impurities in iron oxides, Na
2B
40
7 and Na
2B
60
10 flux are superior to Na
2B
2O
4, and Na
2B
40
7 is suitable for the removal of Si, Al, As and S, while Na
2B
60
10 for the Mn, Mg and Ca removal.
(4) Mixing amount of 35 mass% iron ore gave the better removal. rate of impurities by the flux treatment than that of 45 mass%, whereas the better yield of hematite crystals was obtained in the case of 45 mass%.
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