Objectives: We have previously reported the removal of insoluble microparticles occurring after dissolution of lyophilized products using in-line filters of pore size 0.2μm. The purpose of this study is to investigate the properties of the insoluble microparticles formed during the preparation of mixture injection solutions and evaluate the performance of in-line filters used for their removal.
Methods: We compared the insoluble microparticles in the effluent following infusion of mixture injection solutions set in 0.2μm in-line filters with the particles not set in these filters, in mixture injection solutions prepared as per prescription. Thereafter, fluorescent microparticles of 1.2μm diameter, as a surrogate for insoluble microparticles, were passed through the in-line filters, and changes in intra-filter pressure were determined.
Results: The number of insoluble microparticles formed during the preparation of mixture injection solutions was found to be greater than the upper limit stipulated in the Japanese Pharmacopoeia. Nonetheless, the 0.2μm in-line filters successfully removed most particles. Although the in-line filters of pore size 0.2μm trapped 10
8 fluorescence microparticles of 1.2μm diameter, the intra-filter pressure did not increase.
Discussion: We found that the number of insoluble microparticles formed during preparation of mixture injection solutions was greater than the upper limit stipulated in the Japanese Pharmacopoeia. Based on this finding, we concluded that in-line filters are effective for the removal of insoluble microparticles from lyophilized products. In addition, we recommend the use of in-line filters for risk management, in order to prevent internal inflow of the insoluble microparticles.
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