Three processes are known as the photoengraving process using the electrophotographic materials, ZnO-resin dispersed system. They are (I) Interim, (II) Direct. and, (III) Transfer processes. We have studied the optimum conditions of these processes when used in practical purpose. and compared these availability to the bi-chromate system, now used. Obtained optimum conditions are summarized as follows.
(I) Interim process.
i) The rose bengal sensitized ZnO layer thickness is 10-30 μ.
ii) PVA-bichromate layer thickness is 1-2 μ.
iii) Exposure value of ZnO top layer is 165 lux. sec. under thetungstem lamp of 10-150 lux.
iv) The second exposure time to PVA under layer is 18-30 sec in mean value under 80,000 lux arc lamp intensity.
v) The resolution power of obtained etching plate is 20 line/mm.
vi) The processing time is 16.5 min including the Dow etching time, and this process ls N→P system.
(II) Direct process
(i) The rose bengal sensitized ZnO layer thickness is 10 μ.
(II) Exposure value of ZnO layer coated on Mg plate is 130 lux・sec under the tungsten lamp of 10-150 lux.
(III) Exposure time in process cameras is f=18 20 sec, f=32 50 sec in mean value.
iv) Toner quantity necessary for etching is 7.0g/m
2 over.
v) The resolution power of obtained etching plate is 30 line/mm using Orifax Toner and Orifax Washoff Solution.
vi) The processing time is 13 min including the Dow etching time, and this process is P→P system.
vii) Etching coefficient is 28-128 in the Dow process and 50-700 in the powdered process.
(III) Transfer process
Afer examining of several toner-transfer processes, we concluded that Transfer process is not adapted to the practical use, because of its failures in toner-transfer ratio, transfer image qualities, such as resolution power, pinhole in image, and toner coagulation after fixing.
We confirm that Direct and Interim processes are more profitable than the PVA-bichnomate system in the following reasons. The process is simple and the processing time is short and then process film is not necessary, so that the engraving cost can be reduced.
View full abstract