Thermosetting polyphenylene ether (PPE) resin S3100 having both high glass transition temperature (240°C) and excellent dielectric characteristics, was developed as an insulating material for multilayer printed circuit boards. Powder free prepreg was obtained by impregnating S3100 into E-glass cloth. Resin flow of S3100 prepreg was good enough to produce copper clad laminates and multilayer printed wiring boards (void free with 70μm thickness copper foil) . S3100 laminate was found to have both superior dielectric properties, such as ε=3.6, tan δ=0.002 at 1MHz, and very small thermal expansion. S3100 showed almost equal heat resistance with polyimide, for instance, durometer hardness and copper foil peel strength of S3100 laminate did not substantially decreased at 200°C . Since S3100 (with E-glass cloth) achieved sufficient dielectric properties without D-glass cloth, which might cause very rapid corrosion of drill, S3100 laminate could be drilled much easier than other low dielectric CCLs using D glass. Dielectric constant and dissipation factor of S3100 laminate at 1GHz were constant values throughout the whole temperature range between -20°C and 80°C, respectively, which is in sharp contrast with PTFE (drastic change in dielectricity around room temperature is inevitable) . Signal transmission loss for S3100 laminate was found to be less than 0.1dB/cm below 12GHz. S3100 multilayer printed wiring board was proved to have excellent durability in temperature-humidity cycle test, solder dip test, oil dip test, and thermal shock test.
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