DC-biased magnetic properties of powder cores made of pure iron powder have been investigated using a nonmagnetic grain boundary (NMGB) model taking into account the distribution of gap width between particles. Three kinds of powder were prepared by water atomization (a), sphericalization (b), and gas atomization (c). Various amounts of additives were added to (a) to investigate the gap width effect between the particles on the powder core (aa). B-H loops were measured, and differential permeability (μ
dif) was calculated at each magnetic field. They were compared with the value calculated from the NMGB model taking into account the gap width distribution. The more spherical particles were, the lower the μ
dif was at low magnetic field, and the smaller the fall rate of μ
dif was at high magnetic field. That indicated the DC-biased magnetic properties improved. From the calculation using the NMGB model, the geometric average value (δ
gave) of the gap width increased, and the geometric standard deviation(σg) decreased. The effect of μ
dif on DC-biased magnetic properties was also investigated. The greater the amount of aluminum oxide added to (a), the larger δ
gave became, the smaller σ
g became, and the smaller decreasing ratio of μ
dif at 6 k A/m against 0 k A/m became. However, the decreasing ratio of μ
dif(C) was smaller than that of (b). Relative inaccuracies for all samples between measured and calculated μ
dif were under ±6.20% at a magnetic field 0.6-17 k A/m .
View full abstract