In the reaction system of bisphenols, obtained from phenols and formaldehyde with homogeneous acid catalysts, a molecular weight controlling effect appeared through adding certain solvents for phase separation by controlling the transportation of reactants and catalysts.
In the phenol system having relatively high water solubility, no phase separation occurred through adding only water, and the higher the amount of water, the higher was the paraselectivity of bisphenol. By adding water with water-insoluble inert solvents such as toluene, there appeared phase separation and molecular weight controlling effect with high paraselectivity.
Using relatively low water soluble o-cresol, the phase separation and the same effect appeared through adding only water, but the best result was obtained by combining water with toluene. Thus the o-cresol system gave better results than the phenol one.
By investigating material ballance, most part of acid catalyst was recognized to be in water phase and of bisphenols in oil phase. This fact indicated that the further reactions from bisphenols to multinuclear compouds were limited and easily led to the phase separation phenomenon which gave a good molecular controlling effect.
Catalyst species with hydrophillic property, such as oxalic acid and hydrogen chloride generally gave a good result, and better was hydrogen chloride. Ones with somewhat lipophillic nature, such as
p-toluenesulphonic acid and dodecylbenzenesulphonic acid gave no molecular weight controlling effect, even in the phase separation system.
In comparison with the homogeneous phase reactions, the phase separative reactions gave pure bisphenols which had higher para-selectivity and a lower content of multinuclear compounds at the same formaldenhyde/phenols molar ratio. Under the same content of multinuclear compounds, the phase separative reactions could achieve a 2-to 3-time higher value in molar ratio, thus giving a 2-to 3-time higher yield of bisphenols with high paraselectivity.
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