Waste water from the phenolic resin manufacturing process contains valuable components such as phenol, formaldehyde and methanol.
It has been expected to recover these valuable components and at the same time to reduce COD of the waste water. The methods described herein, show excellent performance for this purpose. Phenol, one of the main components in the waste water, is first removed by the adsorption with ion exchange resin having pyridine groups as the functional group (The total ion exchange capacity of the resin is about 320-480g-phenol/1-resin and phenol concentration in the waste water is reduced from 3-7 % to 1-30 ppm).
The adsorbed phenol is easily eluted from the resin by methanol, so that the maximum phenol concentration of the eluted solution is about 45-50%.
Phenol and methanol are recoverd by distillation from the eluted solution. As the purity of the recovered phenol is 99.9%, it is pure enough to be used as the raw material in the phenolic resin manufacturing process, and methanol is recycled as the elutant.
It is difficult to recover formaldehyde economically contained usually in the waste water, but it can be easily decomposed by Canizzaro reaction to methanol and sodium formate when treated with sodium hydroxide and preferably with a catalyst.
Methanol, another main component in the waste water and the reaction product of Cannizzaro reaction, is easily recovered by distillation. The purity of the recovered methanol is about 98%. After the treatment by this process, COD of the waste waste water is reduced from 90,000-190,000ppm to 3,000-10,000ppm.
View full abstract