In our previous papers, it was showed that sprayed and fused coatings of some Ni-Cr-Mo or Co-Cr-Mo alloys could effectively prevent crevice corrosion of austenitic stainless steel in sea water and that additions of B and Si which are essential to fused coatings might cause considerable depletion of Mo in the matrix of fused layer.
In this report, the effect of B and Si to crevice corrosion resistance of above alloys is studied precisely by means of cyclic polarization behavior in 3% NaCl solution. Then, sprayed and fused coatings with several selected alloys are performed by the newly developed “temperature control method, ” and the effects of conditions in coating procedure to crevice corrosion resistance of fused layers are studied.
Obtained results were as follows.
(1) For Ni-base and Co-base alloys, the satisfactory region of Cr and Mo contents to pervent crevice corrosion sifts to higher ones with the increase of B and Si addition. This shift is thought to be due to the decrease of Mo content in the matrix resulting from the appearance of Mo and B rich phase. No Ni-base alloy containing 4% B and 4% Si reveals resistance to crevice corrosion.
(2) Fused layer contains a certain extent of Fe from base metal. In the case of fused layer of Co-35% Cr-20% Mo-4% B-4% Si alloy, the resistance to crevice corrosion is unexpectedly lost because of relative decrease in Cr and Mo contents resulting from large quantities of Fe dilution.
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