When the exhaust gas of marine engine is passing the supercharger, the gas starts the compressor to supply the compressed air to the engine. The higher efficiency obtains the higher temperature of gas. The material of cast iron needed to cool by sea water because the material did not endure the exhaust gas temperature of 400°C. The temperature of sea water as cooling water is about 40-50°C. Sometimes, a lot of corrosion product was formed in water way of the supercharger and made a corrosion hole.
For comparison the corrosion products of supercharger with the ones of test pieces, the corrosion products on the test pieces produced with changing flow rate of cooling water or the temperature of test pieces under the similar environmental condition to supercharger. The test piece was made up of cast iron which was the same quality of the supercharger. The both corrosion products were analyzed by X-ray diffractometer to measure the intensity of diffraction of iron oxide and to identity iron oxide.
Six kinds of samples containing a corrosion product of damaged part in the supercharger were analyzed by X-ray diffractometer and X-ray fluorescent spectrometer. The results from X-ray diffractometer analysis, Magnetite and Fe(OH)
3 were observed in every sample, but Hematite or γ-Fe
2O
3 was missing somecase. The results from X-ray fluorescent analysis, calcium and silica were observed and calcium was rich in the damaged point.
For the similarity test for six samples in supercharger, the concentration ratio matrix method was applied to the data obtained from X-ray diffraction and X-ray fluorescent spectrometer. Finding the similarity among samples gave us very useful clues for consideration of origin of corrosion.
Using these data of test pieces, the origin of corrosion in supercharger estimated as follows: Magnetite of this damaged point was oxidized to Lepidocrocite by that the cooling water was running relatively slow and the temperature of wall of the water way elevated rapidly by running engine. This explanation is understood by iron oxidation process of Fe(OH)
2→Fe
3O
4→γ-FeOOH→γ-Fe
2O
3-α-Fe
2O
3.
The analysis of corrosion products by using with X-ray diffractometer and X-ray fluorescent spectrometer is very useful for the elucidation of origin of corrosion.
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