In robot contests, the mobility mechanisms of robots require rigidity, durability, and smooth performance under high-load conditions. In addition, robots should be speedy and easily manufactured by students, including beginners, in the robot contest. Previous studies have proposed rapid-prototype robots using 3D printers for short-term manufacturing. However, these prototype robots have limitations, such as a lack of durability. Thus, the objective of this study was to propose a novel rapid-prototype functional and manufacturable mobility mechanism. The proposed rapid-prototype was composed of both 3D printed and metal parts. In the experiment, the proposed rapid-prototype was manufactured and tested in environments similar to those of the robot contests. The results showed that the proposed rapid-prototype could be manufactured by students, including beginners, in a short machining and assembly time. Furthermore, the manufactured rapid-prototype can perform various driving movements with 30 kg loads. The results of the computational simulation suggested that the combination of 3D printed parts and metal parts could contribute to maintaining durability. Additionally, the rapid-prototype using both 3D printed parts and metal parts was lighter than the conventional metal unit. These findings show that the proposed rapid-prototype mobility mechanism is useful for robot contests.
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