In order to develop metal bipolar plates for polymer electrolyte fuel cells (PEFC), various grades of stainless steels (SUS304, SUS316, and SUS430) were coated with carbonaceous thin films by plasma-assisted chemical vapor deposition method. The resulting carbon-coated stainless steels were characterized by Raman spectroscopy, interfacial contact resistance (ICR) measurement, and scanning electron microscopy (SEM). Corrosion properties were examined by dynamic polarization measurement in H
2SO
4 solution. ICR values were decreased by carbon coating due to the deposition of a conductive carbonaceous thin film. The corrosion resistance of carbon-coated SUS304 and SUS430 was superior to that of carboncoated SUS316 at ambient temperature. Based on the SEM images obtained after dynamic polarization measurements, it was found that carbonaceous thin-film layers on SUS304 and SUS430 were dense and did not peel. At 80°C (simulated operating temperature of PEFCs), corrosion resistance of carbon-coated SUS304 was superior to that of carbon-coated SUS430. The influence of the stainless steel grade on the corrosion properties provided by carbon-coating was discussed in relation to the carbon deposition mechanism.
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