Three-dimensional (3D) printing, which is also known as additive manufacturing (AM), is an emerging method for directly printing objects from digital data. AM was initially used for prototyping because it can shorten lead times and confers advantages in applications involving small quantities and high variety. Recently, driven by advancements in printed part design, printer machines, and materials, its scope has expanded to industrial fields, including functional prototyping and end-use production. Among the promising AM methods, powder bed fusion (PBF) stands out for its ability to produce printed parts with excellent mechanical properties. From these points, Toray has developed and released Toraymill™ PPS and Toraypearl™ PA6 exclusively for PBF. These are classified as high-performance polymers, and they are manufactured by Toray, ranging from polymerization to compounding. Hence, we modified PPS and PA6 for PBF applications. These printed parts can realize advanced properties, such as high heat resistance, mechanical properties, and chemical resistance. PPS and PA6 are widely used in functional prototyping and are currently used in end-use production. In this study, we discuss the features of these powders, provide examples of their application, and outline their future prospects.
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