The aim of this study was to develop a new braking system for a kitchen stool with casters to prevent unexpected backward movement as the user sat down on the stool. First, the cause of the backward movement was analyzed by observing subjects using the stool. The cause was identified as a horizontal load incurred at the initial stage of being seated. Based on those findings, we designed a new caster with a built-in brake, which was on/off controlled by the vertical load. The brakes were activated only while the subject performed the sitting–down motion and released once the subject's weight was completely placed on the stool. Additionally, the load distribution on five casters during the sitting motion was calculated to determine the exact load required to release the brakes. As a result of those studies, we were able to achieve stability of the stool during the sitting motion while maintaining the ease of movement once the user was seated.
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