An experimental study was carried out on reactive diffusion in the Ni-RE (RE=Ce, Pr, Nd) binary alloy systems for providing fundamental knowledge of the reduction-diffusion (R-D) method to directly produce powders of nickel-rare earth compounds, RENi
5, for use in hydrogen storage materials.
Firstly, phase relations were investigated at temperatures above 1, 000 or 1, 100K and in a concentration range of nickel above 55mol%, using reactive diffusion and metallographic methods. The-following compounds were found in the process of reactive diffusion:(a) the Ni-Ce system-CeNi
2, CeNi
3, Ce
2Ni
7 and CeNi
5 (b). the Ni-Pr system-PrNi
2, PrNi
3, Pr
2Ni
7 and PrNi
5 (c) the Ni-Nd system-NdNi
2, NdNi
3, Nd
2Ni
7, NdNi
4, NdNi
5 and Nd
2Ni
15. The compounds of CeNi
5, PrNi
5 and NdNi
5 presented solid solutions, and their solubility limits were determined by an EPMA analysis. The widest ranges of solubility were 82.0-86.4mol% Ni at 1, 488K, 81.7-85.4mol% Ni at 1, 558K and 82.4-86.5mol% Ni at 1, 573K in the Ni-Ce, Ni-Pr and Ni-Nd systems, respectively.
Secondly, interdiffusion coefficients, D, of the PrNi
5 and NdNi
5 compounds were determined, using a diffusion couple of the Ni/Ni-RE melt, and were given as
PrNi
5: D/m
2·s
-1=1.61×10
-9·exp (-61.3 kJ·mol
-1/
RT)(
T=1, 423-1, 513K)
NdNi
5: D/m
2·s
-1=1.85×10
-4·exp (-205kJ·mol
-1/
RT)(
T=1, 443-1, 503K)
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