A study was made of the effect of some special auxiliary constituents of portland cement on the clinkering temperature of its raw mixture and on its quality. The basal raw mixture was compounded from chemically pure calcium carbonate, silica, alumina, and ferric oxide so as to give a clinker consisting of 23.44% SiO
2, 4.69% Al
2O
3, 3.12% Fe
2O
3, and 68.75% CaO. The theoretical contents of the auxiliary constituents of clinkers were as follows: 1%, 3%, and 5% MgO; 0.5%, 1%, and 3% Cr
2O
3; 1% Ti
2O
3, 1% Mn
2O
3, 1% Mo
2O
3; 3% MgO+0.5% R
2O
3 (R=Cr, Mn, Ti, Mo). Extra amounts of lime corresponding to the assumed compounds, 2CaO·R
2O
3, were added to the raw mixtures for Cr, Mn, Ti, and Mo. Some of small brickets made of the raw mixtures were fired at different temperatures in a gas-fired muffle kiln. The clinkers thus obtained were analyzed for the content of free lime in order to compare the fluxing action of the auxiliary constituents. The remainder of the brickets were fired at temperatures ranging from 1390° to 1460°C so as to obtain clinkers containing about 0.5% of free lime. An observation was made on the relation between the auxiliary constituents and the color of the clinkers. The cements prepared from the clinkers and 2% of gypsum were tested for the crushing strength of 1:3 mortars by a small-piece method. The test pieces were aged for 3 to 28 days in water, a set of them being heated at temperatures between 139° and 140°C for 6 hours in an autoclave after 28 day aging in water.
The results seem to justify the following conclusions:
1. MgO acts as a strong flux at comparatively low temperatures, although its action diminishes at clinkering temperatures. The action is only slightly affected by its amount. A small content of Cr
2O
3 has no effect on the clinkering of the raw mixtures while amounts more than 0.5% retard the combination of CaO strikingly. The effect of Ti
2O
3, Mn
2O
3, and Mo
2O
3 is not marked.
2. Each clinker has a color peculiar to its auxiliary constituent. The basal clinker has a yellow color which changes to a greyish or greenish black characteristic to portland cement clinkers by an addition of MgO or Mn
2O
3. Ti
2O
3 and Mo
2O
3 have no effect while Cr
2O
3 produces a bright green. The color of these clinkers is affected by the nature of kiln atomosphere, e.g. the clinkers with MgO, Mn
2O
3, or Cr
2O
3 are brown when fired with a reducing flame.
3. MgO increases long age strength of the cement and the effect increases with its content. A small amount of Cr
2O
3 such as 0.5% produces a high early strength cement, although its higher content reduces the effect and increases long age strength. Both Mn
2O
3 and Mo
2O
3 seem to increase early and long age strengths while Ti
2O
3 favors only early strength. However the effect of these three constituents is not manifest when MgO is contained. The strength is affected by the nature of flame, e.g. early strength of the cement with 1% Mn
2O
3 is obviously increased by firing its clinker with a reducing flame.
View full abstract