Experiments have been made on the influences of water content of bodies composed of dead-burned magnesite upon the condition of the bodies in mixing and shaping, that of test-pieces on shaping, physical properties of green test-pieces after one week, and also upon the properties of fired test-pieces. For these experiments, the clinker was ground to obtain 3 coarse grains which were from 3 to 2mm., from 2 to 1mm., and from 1 to 0.34mm. large; the equiproportional mixture of these 3 coarse grains was called coarse grain and batches were composed of its 80 to 0 parts and 20 to 100 pt. of fine powder which was prepared by pulverizing the coarse grain; bodies were made by adding 6 to 24 pt. of a solution of magnesium sulphate whose sq. gr. was 1.15 to 100 pt. of the batch. The test-pieces were hand-molded or pressed with a pressure of 300kg. per sq. cm. and were fired to cone 20 in a gas-fired kiln. The fired specimens have been examinod for compressive strength, modulus of elasticity (
E), modulus of rupture (
M), porosity, bulk density, etc., and the resistance for thermal shock has been calculated from their data. The results may be abridged as follows:
(1) If the bodies for hand-molding contain adequate amounts of the solution, the coarse grains are uniformly coated or bound by the fine powder on shaping and on firing. With its excessive amounts, the distribution of the fine powder and solution is not uniform, spaces between the coarse grains being filled with the fine powder; bubbles and cracks are liable to be produced in the spaces on firing.
(2) At adequate amounts of the solution, modulus of elasticity of the fired wares is low and the ratio of modulus of rupture to modulus of elasticity,
M/E, reaches its maximum value.
(3) The less the proportion of the fine powder, the more the variation of
E and
M/E due to small changes of the amount of the solution.
(4) The effect of the amount of the solution is reduced with an increase of shaping pressure. Accordingly enough attention has to be paid for the amount in the hand-moulding.
(5) Compressive strength of unfired and fired wares shaped with rather excessive amounts of the solution is higher than that of those shaped with appropriate amounts of the solution. In many cases certain insufficient amounts of the solution give highest strength.
(6) Excessive amounts of the solution produce a slip of the fine powder and are apt to cause bubbling and cracking.
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